The present invention relates to a process for reducing low molecular weight oligomers and wax build-up in one or more recycle coolers in a high pressure polymerization process by means of a gas stream, which is heated and/or free of wax, introduced into the one or more recycle coolers and the use of a heated gas stream for removing low molecular weight oligomers and wax build-up in one or more recycle coolers in a high pressure polymerization process.

Provided are an apparatus and a method for manufacturing high-pressure method low-density polyethylene, the apparatus and the method having excellent characteristics that a chain transfer agent can be supplied by a simpler apparatus, a deviation (variation) of the concentration of the chain transfer agent supplied to a reactor can be reduced, and compression energy of the chain transfer agent can be reduced. An apparatus for manufacturing high-pressure method polyethylene includes a chain transfer agent supply line that is a line connected to a low pressure recycle ethylene supply line for supplying a chain transfer agent.

It is provided a process for producing an ethylene copolymer comprising compressing ethylene monomer at a certain pressure; adding a fresh comonomer in liquid form and, optionally, a fresh modifier in liquid form at a certain pressure to the compressed ethylene monomer; introducing the resulting compressed mixture into an autoclave reactor having a first reaction zone and at least one more reaction zone, the first reaction zone having a volume that is greater than 50% of the total reactor volume, and, optionally, at least one additional reactor; adding at least one free radical initiator in order to start a polymerization reaction; and separating the ethylene copolymer from the reaction mixture; wherein all the compressed ethylene monomer or the compressed mixture are introduced into the first reaction zone of the autoclave reactor, and wherein the compressed mixture is introduced into the autoclave reactor and, optionally, into the at least one additional reactor at a temperature from −20° C. to 70° C.

Provided are an ethylene-vinyl acetate copolymer having a high degree of crosslinking by controlling a temperature difference in an autoclave reactor and an input ratio of an initiator during polymerization, even though a reduced amount of a crosslinking agent is used, and a preparation method thereof.

A method for predicting physical properties of a polyethylene resin is provided, which can reliably predict a proper charging ratio of a crosslinking agent in the production process of a low density crosslinked polyethylene resin, and the physical properties of the polyethylene resin achieved therefrom. A method for producing a polyethylene resin by applying the same method is also provided.

Disclosed are high-pressure polymerization methods and systems using optimized operation sequence logic established at least partly from an analysis of a database containing data of previous operations. The optimized operation sequence logic and collected current process and system data are used to automate the operation of a high pressure ethylene polymerization process and unit.

The present disclosure provides a process. In an embodiment, the process includes introducing an antifoulant into an ethylene feed of a reactor system. The reactor system includes the ethylene feed, a hyper-compressor, a preheater and a polymerization reactor. The ethylene feed is located upstream of the hyper-compressor. The antifoulant consists of an inhibitor, molecular oxygen, and optionally a solvent. As the ethylene feed is located upstream of the hyper-compressor, the process includes introducing the antifoulant into the ethylene feed upstream of the hyper-compressor. The process further includes adding a free radical initiator to the polymerization reactor. The process further includes polymerizing the ethylene in the polymerization reactor under high pressure free-radical polymerization conditions, and forming an ethylene-based polymer.

Methods for operating a high pressure olefin polymerization reactor include the steps of introducing an initiator stream containing ethylene and an initiator compound through an initiator nozzle into the reactor, introducing an olefin stream containing ethylene and an optional comonomer through an olefin nozzle into the reactor, and polymerizing ethylene and optionally the comonomer in the presence of the initiator stream in the reactor under high pressure polymerization conditions to produce an ethylene polymer. The amount of ethylene in the initiator stream is from 0.01 to 2 wt. % of the amount of ethylene in the olefin stream. An injection nozzle that can be used in conjunction with the high pressure reactor also is described.

Methods for operating a high pressure olefin polymerization reactor include the steps of introducing an initiator stream containing ethylene and an initiator compound through an initiator nozzle into the reactor, introducing an olefin stream containing ethylene and an optional comonomer through an olefin nozzle into the reactor, and polymerizing ethylene and optionally the comonomer in the presence of the initiator stream in the reactor under high pressure polymerization conditions to produce an ethylene polymer. The amount of ethylene in the initiator stream is from 0.01 to 2 wt. % of the amount of ethylene in the olefin stream. An injection nozzle that can be used in conjunction with the high pressure reactor also is described.

A process or apparatus for producing polyethylene with improved film thinning and handleability involves polymerizing high-pressure ethylene using an autoclave-type reactor in the presence of a polymerization initiator. The reaction zone of the reactor has at least two different temperature sections; the polymerization initiator and the ethylene are supplied to the upstream temperature section in the reaction zone and the ethylene is polymerized to generate polyethylene; unreacted ethylene and the polyethylene generated at the upstream temperature section in the reactor flow into the downstream temperature section in communication with the upstream temperature section, so that additional polyethylene is generated at the downstream temperature section. A difference (ΔT [° C.]) between a temperature (T1 [° C.]) of the temperature section positioned upstream and a temperature (T2 [° C.]) of the temperature section positioned downstream in the reaction zone that receives the polymerization initiator and is in the autoclave-type reactor is 2.1° C. to 8.4° C.