Non-coordinating borate activators deposited upon a support material may be effective for promoting olefin polymerization in the presence of a suitable transition metal complex, particularly for gas phase and slurry polymerization reactions. The non-coordinating borate activators may be deposited upon the support material using substantially aliphatic hydrocarbon solvents, preferably in the absence of aromatic solvents, such as toluene.

The present invention relates to a method for preparing a catalyst, and in particular provides a method for preparing a catalyst suitable for the polymerisation of ethylene and/or propylene, said catalyst comprising a compound of yttrium, neodymium or scandium supported on a silica support, and wherein the method comprises: a) Treating a silica support by heating at a temperature of at least 550° C., b) Contacting the treated silica support with a complex of the following formula: D.sub.mMX.sup.1X.sup.2R wherein M is selected from Y, Sc and Nd, R is a hydrocarbyl group, X.sup.1 and X.sup.2 are anionic groups, D is a neutral donor group, and m is 0 or greater.

The present invention relates to a method for preparing a catalyst, and in particular provides a method for preparing a catalyst suitable for the polymerisation of ethylene and/or propylene, said catalyst comprising a compound of yttrium, neodymium or scandium supported on a silica support, and wherein the method comprises: a) Treating a silica support by heating at a temperature of at least 550° C., b) Contacting the treated silica support with a complex of the following formula: D.sub.mMX.sup.1X.sup.2R wherein M is selected from Y, Sc and Nd, R is a hydrocarbyl group, X.sup.1 and X.sup.2 are anionic groups, D is a neutral donor group, and m is 0 or greater.

The present invention is directed to a multimodal polyethylene copolymer comprising a first and a second copolymer of ethylene and at least two alpha-olefin comonomers. Such multimodal copolymers are highly suitable for conversion processes that require a high Draw Down Ratio, like the production of thin films. Such multimodal polyethylene copolymers provide a good impact strength in the sense of a high Dart drop impact strength (DDI) and good isotropy of the films produces thereof. The invention further presents final articles such as films made therefrom.

The present invention is directed to a multimodal polyethylene copolymer comprising a first and a second copolymer of ethylene and at least two alpha-olefin comonomers. Such multimodal copolymers are highly suitable for conversion processes that require a high Draw Down Ratio, like the production of thin films. Such multimodal polyethylene copolymers provide a good impact strength in the sense of a high Dart drop impact strength (DDI) and good isotropy of the films produces thereof. The invention further presents final articles such as films made therefrom.

Disclosed are support-activators and catalyst compositions comprising the support-activators for polymerizing olefins in which the support-activator includes clay heteroadduct, prepare from a colloidal phyllosilicate such as a colloidal smectite clay, which is chemically-modified with a heterocoagulation agent. By limiting the amount of heterocoagulation reagent relative to the colloidal smectite clay as described herein, the smectite heteroadduct support-activator is a porous and amorphous solid which can be readily isolated from the resulting slurry by a conventional filtration process, and which can activate metallocenes and related catalysts toward olefin polymerization. Related compositions and processes are disclosed.

Disclosed are support-activators and catalyst compositions comprising the support-activators for polymerizing olefins in which the support-activator includes clay heteroadduct, prepare from a colloidal phyllosilicate such as a colloidal smectite clay, which is chemically-modified with a heterocoagulation agent. By limiting the amount of heterocoagulation reagent relative to the colloidal smectite clay as described herein, the smectite heteroadduct support-activator is a porous and amorphous solid which can be readily isolated from the resulting slurry by a conventional filtration process, and which can activate metallocenes and related catalysts toward olefin polymerization. Related compositions and processes are disclosed.

Supported chromium catalysts containing a solid oxide and 0.1 to 15 wt. % chromium, in which the solid oxide or the supported chromium catalyst has a particle size span from 0.5 to 1.4, less than 3 wt. % has a particle size greater than 100 μm, and less than 10 wt. % has a particle size less than 10 μm, can be contacted with an olefin monomer in a loop slurry reactor to produce an olefin polymer. Representative ethylene-based polymers produced using the chromium catalysts have a HLMI of 4 to 70 g/10 min, a density from 0.93 to 0.96 g/cm.sup.3, from 150 to 680 ppm solid oxide (such as silica), from 1.5 to 6.8 ppm chromium, and a film gel count of less than 15 catalyst particle gels per ft.sup.2 of 25 micron thick film and/or a gel count of less than or equal to 50 catalyst particles of greater than 100 μm per five grams of the ethylene polymer.

Supported chromium catalysts containing a solid oxide and 0.1 to 15 wt. % chromium, in which the solid oxide or the supported chromium catalyst has a particle size span from 0.5 to 1.4, less than 3 wt. % has a particle size greater than 100 μm, and less than 10 wt. % has a particle size less than 10 μm, can be contacted with an olefin monomer in a loop slurry reactor to produce an olefin polymer. Representative ethylene-based polymers produced using the chromium catalysts have a HLMI of 4 to 70 g/10 min, a density from 0.93 to 0.96 g/cm.sup.3, from 150 to 680 ppm solid oxide (such as silica), from 1.5 to 6.8 ppm chromium, and a film gel count of less than 15 catalyst particle gels per ft.sup.2 of 25 micron thick film and/or a gel count of less than or equal to 50 catalyst particles of greater than 100 μm per five grams of the ethylene polymer.

Embodiments of the present disclosure are directed towards method for modifying a polymer flow index. As an example, a method for modifying a polymer flow index can include providing monomers to a polymerization reactor, providing a chromium catalyst to the polymerization reactor, and providing an active amount of a flow index modifier to the polymerization reactor, wherein the flow index modifier is selected from carbon dioxide, carbon monoxide, 2,4-hexadiene, and combinations thereof.