Patent classifications
C08F4/6411
Non-Coordinating Anion Activators Containing a Cation with Long Chain Alkoxy Functionalization
Activators may comprise compounds represented by the Formula [Ar(EHR.sup.1R.sup.2)(OR.sup.3)]d+[M.sup.k+Q.sub.n].sup.d, wherein: Ar is an aryl group; E is nitrogen or phosphorous; R.sup.1 is a C.sub.1-C.sub.30, optionally substituted, linear alkyl group; R.sup.2 is a C.sub.1-C.sub.30, optionally substituted, linear alkyl group; R.sup.3 is a C.sub.10-C.sub.30, optionally substituted, linear alkyl group; M is an element selected from group 13 of the Periodic Table of the Elements; d is 1, 2 or 3; k is 1, 2, or 3; n is 1, 2, 3, 4, 5, or 6; n−k=d; and each Q is independently hydride, bridged or unbridged dialkylamido, halide, alkoxide, aryloxide, hydrocarbyl, substituted hydrocarbyl, halocarbyl, substituted halocarbyl, or halosubstituted-hydrocarbyl radical. Catalysts systems may comprise these activators and methods of preparing polyolefins may use these catalysts systems.
Non-Coordinating Anion Activators Containing a Cation with Long Chain Alkoxy Functionalization
Activators may comprise compounds represented by the Formula [Ar(EHR.sup.1R.sup.2)(OR.sup.3)]d+[M.sup.k+Q.sub.n].sup.d, wherein: Ar is an aryl group; E is nitrogen or phosphorous; R.sup.1 is a C.sub.1-C.sub.30, optionally substituted, linear alkyl group; R.sup.2 is a C.sub.1-C.sub.30, optionally substituted, linear alkyl group; R.sup.3 is a C.sub.10-C.sub.30, optionally substituted, linear alkyl group; M is an element selected from group 13 of the Periodic Table of the Elements; d is 1, 2 or 3; k is 1, 2, or 3; n is 1, 2, 3, 4, 5, or 6; n−k=d; and each Q is independently hydride, bridged or unbridged dialkylamido, halide, alkoxide, aryloxide, hydrocarbyl, substituted hydrocarbyl, halocarbyl, substituted halocarbyl, or halosubstituted-hydrocarbyl radical. Catalysts systems may comprise these activators and methods of preparing polyolefins may use these catalysts systems.
Rigid non-cyclopentadienyl group 4 transition metal and rare earth metal catalysts for olefin polymerization
The present application provides a catalyst component for alkene polymerization. The catalyst component contains: (a) a group 4 transition metal or rare earth metal, (b) a rigid non-cyclopentadienyl ligand with a tricyclic backbone composed of three ortho-fused 6-membered rings in a linear arrangement (as is the case in xanthene), with or without additional fused rings; the tricyclic backbone contains at least one donor atom within the central ring (as is the case for xanthene, oxanthrene, or acridan); furthermore, donor atoms/groups or aryl rings are attached directly (i.e. via the donor atom in the case of donor groups) to both of the bondable carbon atoms adjacent to at least one of the donor atoms within the central ring (e.g. xanthene with two donor groups, or two aryl rings, or one donor group and one aryl ring adjacent to oxygen), and (c) two or more activatable ligands, such as chloro, alkyl, aryl, allyl or hydride ligands, attached to the central metal if the complex is neutral or anionic, or one or more activatable ligand if the complex is monocationic or dicationic. The rigid non-cyclopentadienyl ligand has a charge of 0, 1- or 2- (considering all donor atoms of the ligand to have an octet of valence electrons). The catalyst component is optionally combined with an activator, typically for the purpose of generating a highly active monocationic or dicationic polymerization catalyst, and the catalyst and/or catalyst components may be in solution, precipitated from solution, or optionally carried on a support.
Rigid non-cyclopentadienyl group 4 transition metal and rare earth metal catalysts for olefin polymerization
The present application provides a catalyst component for alkene polymerization. The catalyst component contains: (a) a group 4 transition metal or rare earth metal, (b) a rigid non-cyclopentadienyl ligand with a tricyclic backbone composed of three ortho-fused 6-membered rings in a linear arrangement (as is the case in xanthene), with or without additional fused rings; the tricyclic backbone contains at least one donor atom within the central ring (as is the case for xanthene, oxanthrene, or acridan); furthermore, donor atoms/groups or aryl rings are attached directly (i.e. via the donor atom in the case of donor groups) to both of the bondable carbon atoms adjacent to at least one of the donor atoms within the central ring (e.g. xanthene with two donor groups, or two aryl rings, or one donor group and one aryl ring adjacent to oxygen), and (c) two or more activatable ligands, such as chloro, alkyl, aryl, allyl or hydride ligands, attached to the central metal if the complex is neutral or anionic, or one or more activatable ligand if the complex is monocationic or dicationic. The rigid non-cyclopentadienyl ligand has a charge of 0, 1- or 2- (considering all donor atoms of the ligand to have an octet of valence electrons). The catalyst component is optionally combined with an activator, typically for the purpose of generating a highly active monocationic or dicationic polymerization catalyst, and the catalyst and/or catalyst components may be in solution, precipitated from solution, or optionally carried on a support.
Bridged anilinyl phenyl phenol catalyst compounds
The present disclosure provides group 4-, i.e., zirconium- and hafnium-, containing catalyst compounds having an ether bridged anilide phenolate ligand. Catalyst compounds of the present disclosure can be asymmetric, having an electron donating side of the catalyst and an electron deficient side of the catalyst. In at least one embodiment, catalysts of the present disclosure provide catalyst activity values of 400,000 gP/mmolCat.Math.h.sup.1 or greater and polyolefins, such as polyethylene copolymers, having comonomer content of from about 3.5 wt % to 8.5 wt %, an Mn of about 15,000 g/mol to about 140,000 g/mol, an Mw of from about 100,000 g/mol to about 300,000 g/mol, and a Mw/Mn of from 1 to 2.5. Catalysts, catalyst systems, and processes of the present disclosure can provide polymers having comonomer content of from 7 wt % to 12 wt %, such as from 8 wt % to 10 wt %).
RIGID NON-CYCLOPENTADIENYL GROUP 4 TRANSITION METAL AND RARE EARTH METAL CATALYSTS FOR OLEFIN POLYMERIZATION
The present application provides a catalyst component for alkene polymerization. The catalyst component contains: (a) a group 4 transition metal or rare earth metal, (b) a rigid non-cyclopentadienyl ligand with a tricyclic backbone composed of three ortho-fused 6-membered rings in a linear arrangement (as is the case in xanthene), with or without additional fused rings; the tricyclic backbone contains at least one donor atom within the central ring (as is the case for xanthene, oxanthrene, or acridan); furthermore, donor atoms/groups or aryl rings are attached directly (i.e. via the donor atom in the case of donor groups) to both of the bondable carbon atoms adjacent to at least one of the donor atoms within the central ring (e.g. xanthene with two donor groups, or two aryl rings, or one donor group and one aryl ring adjacent to oxygen), and (c) two or more activatable ligands, such as chloro, alkyl, aryl, allyl or hydride ligands, attached to the central metal if the complex is neutral or anionic, or one or more activatable ligand if the complex is monocationic or dicationic. The rigid non-cyclopentadienyl ligand has a charge of 0, 1- or 2- (considering all donor atoms of the ligand to have an octet of valence electrons). The catalyst component is optionally combined with an activator, typically for the purpose of generating a highly active monocationic or dicationic polymerization catalyst, and the catalyst and/or catalyst components may be in solution, precipitated from solution, or optionally carried on a support.
RIGID NON-CYCLOPENTADIENYL GROUP 4 TRANSITION METAL AND RARE EARTH METAL CATALYSTS FOR OLEFIN POLYMERIZATION
The present application provides a catalyst component for alkene polymerization. The catalyst component contains: (a) a group 4 transition metal or rare earth metal, (b) a rigid non-cyclopentadienyl ligand with a tricyclic backbone composed of three ortho-fused 6-membered rings in a linear arrangement (as is the case in xanthene), with or without additional fused rings; the tricyclic backbone contains at least one donor atom within the central ring (as is the case for xanthene, oxanthrene, or acridan); furthermore, donor atoms/groups or aryl rings are attached directly (i.e. via the donor atom in the case of donor groups) to both of the bondable carbon atoms adjacent to at least one of the donor atoms within the central ring (e.g. xanthene with two donor groups, or two aryl rings, or one donor group and one aryl ring adjacent to oxygen), and (c) two or more activatable ligands, such as chloro, alkyl, aryl, allyl or hydride ligands, attached to the central metal if the complex is neutral or anionic, or one or more activatable ligand if the complex is monocationic or dicationic. The rigid non-cyclopentadienyl ligand has a charge of 0, 1- or 2- (considering all donor atoms of the ligand to have an octet of valence electrons). The catalyst component is optionally combined with an activator, typically for the purpose of generating a highly active monocationic or dicationic polymerization catalyst, and the catalyst and/or catalyst components may be in solution, precipitated from solution, or optionally carried on a support.
Bridged Anilinyl Phenyl Phenol Catalyst Compounds
The present disclosure provides group 4-, i.e., zirconium- and hafnium-, containing catalyst compounds having an ether bridged anilide phenolate ligand. Catalyst compounds of the present disclosure can be asymmetric, having an electron donating side of the catalyst and an electron deficient side of the catalyst. In at least one embodiment, catalysts of the present disclosure provide catalyst activity values of 400,000 gP/mmolCat.Math.h.sup.1 or greater and polyolefins, such as polyethylene copolymers, having comonomer content of from about 3.5 wt % to 8.5 wt %, an Mn of about 15,000 g/mol to about 140,000 g/mol, an Mw of from about 100,000 g/mol to about 300,000 g/mol, and a Mw/Mn of from 1 to 2.5. Catalysts, catalyst systems, and processes of the present disclosure can provide polymers having comonomer content of from 7 wt % to 12 wt %, such as from 8 wt % to 10 wt %).
Methods for stereoselective coordinative chain transfer polymerization of olefins
The present invention provides a method of producing a polyolefin composition comprising contacting a binuclear metallocene pre-catalyst and a co-catalyst, adding a excess of a metal alkyl, then adding a first olefin monomer. The method allows for the production of polyolefins with a highly stereoregular stereochemical microstructure through living coordination polymerization in which rapid reversible chain transfer between a racemic mixture of a chiral active transition metal propagating center and multiple equivalents of inert main group metal alkyl is competitive with chain-growth propagation at the active center. By virtue of the slower rate of chain-transfer relative to propagation that can be achieved with a binuclear catalyst relative to the corresponding mononuclear catalyst, the present invention provides a work-around solution to the intrinsic limitation on product volume imposed by a traditional living polymerization, as well as a work-around solution to the stereochemically random microstructure that is normally obtained as the result of rapid and reversible chain-transfer between two populations of chiral active propagating centers, of opposite absolute configuration, when a racemic mixture of the pre-catalyst is employed. In essence, the field of invention is defined as stereoselective living coordinative chain-transfer polymerization.
Methods for stereoselective coordinative chain transfer polymerization of olefins
The present invention provides a method of producing a polyolefin composition comprising contacting a binuclear metallocene pre-catalyst and a co-catalyst, adding a excess of a metal alkyl, then adding a first olefin monomer. The method allows for the production of polyolefins with a highly stereoregular stereochemical microstructure through living coordination polymerization in which rapid reversible chain transfer between a racemic mixture of a chiral active transition metal propagating center and multiple equivalents of inert main group metal alkyl is competitive with chain-growth propagation at the active center. By virtue of the slower rate of chain-transfer relative to propagation that can be achieved with a binuclear catalyst relative to the corresponding mononuclear catalyst, the present invention provides a work-around solution to the intrinsic limitation on product volume imposed by a traditional living polymerization, as well as a work-around solution to the stereochemically random microstructure that is normally obtained as the result of rapid and reversible chain-transfer between two populations of chiral active propagating centers, of opposite absolute configuration, when a racemic mixture of the pre-catalyst is employed. In essence, the field of invention is defined as stereoselective living coordinative chain-transfer polymerization.