Patent classifications
C08F4/64158
POST-METALLOCENE COMPOUNDS
The present invention relates to a compound according to formula 1: wherein: •each of R.sub.1 to R.sub.12 may individually be a moiety selected from hydrogen, an aryl moiety, an aryl moiety, a halogen, an alkyl or aryl moiety with halogen substituent(s), an alkoxy moiety, a siloxy moiety, or a nitrogen-containing moiety, wherein each R moiety may optionally form a ring structure with an adjacent R moiety; •each of A.sub.1 and A.sub.2 may individually be a moiety selected from: o an element of Group 16 of the periodic system; and o a moiety containing an element of Group 15 of the periodic system; preferably wherein A.sub.1 and A.sub.2 are selected from O or NR.sub.13, wherein R.sub.13 is an alkyl, aryl or aralkyl moiety, preferably a substituted or unsubstituted phenyl moiety, preferably a p-tolyl moiety; •T is a divalent hydrocarbyl moiety; •D is a substituted element of Group 15 or Group 16 of the periodic system, preferably an N(R.sub.14).sub.2 or OR.sub.14 moiety, in which R.sub.14 is selected to be an alkyl moiety, an aryl moiety, or an aralkyl moiety, preferably R.sub.14 is a methyl moiety; •Y is an element selected from Group 15 of the periodic system, preferably N; •Mt is a transition metal, preferably selected from Group 3 or 4 of the periodic system, more preferably selected from Ti, Hf and Zr; •X is a sigma-bonded ligand, preferably selected from a halogen, an alkyl moiety, an aralkyl moiety, an alkoxy moiety, an aryloxy moiety, and a dialkylamine moiety; and Classification: General Business Use •n is the amount of X ligands bonded to X. Such compound allow for use in catalysts that result in high molecular weight polymers, display high catalyst activities and give excellent comonomer incorporation.
POST-METALLOCENE COMPOUNDS
The present invention relates to a compound according to formula 1: wherein: •each of R.sub.1 to R.sub.12 may individually be a moiety selected from hydrogen, an aryl moiety, an aryl moiety, a halogen, an alkyl or aryl moiety with halogen substituent(s), an alkoxy moiety, a siloxy moiety, or a nitrogen-containing moiety, wherein each R moiety may optionally form a ring structure with an adjacent R moiety; •each of A.sub.1 and A.sub.2 may individually be a moiety selected from: o an element of Group 16 of the periodic system; and o a moiety containing an element of Group 15 of the periodic system; preferably wherein A.sub.1 and A.sub.2 are selected from O or NR.sub.13, wherein R.sub.13 is an alkyl, aryl or aralkyl moiety, preferably a substituted or unsubstituted phenyl moiety, preferably a p-tolyl moiety; •T is a divalent hydrocarbyl moiety; •D is a substituted element of Group 15 or Group 16 of the periodic system, preferably an N(R.sub.14).sub.2 or OR.sub.14 moiety, in which R.sub.14 is selected to be an alkyl moiety, an aryl moiety, or an aralkyl moiety, preferably R.sub.14 is a methyl moiety; •Y is an element selected from Group 15 of the periodic system, preferably N; •Mt is a transition metal, preferably selected from Group 3 or 4 of the periodic system, more preferably selected from Ti, Hf and Zr; •X is a sigma-bonded ligand, preferably selected from a halogen, an alkyl moiety, an aralkyl moiety, an alkoxy moiety, an aryloxy moiety, and a dialkylamine moiety; and Classification: General Business Use •n is the amount of X ligands bonded to X. Such compound allow for use in catalysts that result in high molecular weight polymers, display high catalyst activities and give excellent comonomer incorporation.
Alkylation of Transition Metal Coordination Catalyst Complexes
The alkylation of transition metal coordination catalyst complexes (such as metallocenes and/or post-metallocenes) in non-polar solvents with high conversion to the dialkylated transition metal coordination catalyst complex may be accomplished by reacting (a) a transition metal coordination catalyst complex comprising a transition metal linked to at least one an anionic donor ligand and at least one leaving group having a non-carbon atom directly linked to the transition metal, (b) an aluminum alkyl, and (c) a fluoride salt at 0° C. to 85° C. in a non-polar solvent to yield an alkylated transition metal coordination catalyst complex.
Alkylation of Transition Metal Coordination Catalyst Complexes
The alkylation of transition metal coordination catalyst complexes (such as metallocenes and/or post-metallocenes) in non-polar solvents with high conversion to the dialkylated transition metal coordination catalyst complex may be accomplished by reacting (a) a transition metal coordination catalyst complex comprising a transition metal linked to at least one an anionic donor ligand and at least one leaving group having a non-carbon atom directly linked to the transition metal, (b) an aluminum alkyl, and (c) a fluoride salt at 0° C. to 85° C. in a non-polar solvent to yield an alkylated transition metal coordination catalyst complex.
Catalysts for olefin polymerization
The present disclosure provides catalyst compounds represented by Formula (I): ##STR00001##
where Q is OR.sup.13, SR.sup.13, NR.sup.13R.sup.14, PR.sup.13R.sup.14, or a heterocyclic ring; each R.sup.1-14 is independently hydrogen, C.sub.1-C.sub.40 hydrocarbyl, substituted C.sub.1-C.sub.40 hydrocarbyl, a heteroatom, or a heteroatom-containing group, or multiple R.sup.1-14 are joined together to form a C.sub.4-C.sub.62 cyclic, heterocyclic, or polycyclic ring structure, or combination(s) thereof; each X.sup.1 and X.sup.2 is independently C.sub.1-C.sub.20 hydrocarbyl, substituted C.sub.1-C.sub.20 hydrocarbyl, a heteroatom, or a heteroatom-containing group, or X.sup.1 and X.sup.2 join together to form a C.sub.4-C.sub.62 cyclic, heterocyclic, or polycyclic ring structure; and Y is a hydrocarbyl. The present disclosure also provides catalyst systems including an activator, a support, and a catalyst of the present disclosure. The present disclosure also provides polymerization processes including introducing olefin monomers to a catalyst system. Additionally, the present disclosure provides a polyolefin formed by a catalyst system or method of the present disclosure.
Catalysts for olefin polymerization
The present disclosure provides catalyst compounds represented by Formula (I): ##STR00001##
where Q is OR.sup.13, SR.sup.13, NR.sup.13R.sup.14, PR.sup.13R.sup.14, or a heterocyclic ring; each R.sup.1-14 is independently hydrogen, C.sub.1-C.sub.40 hydrocarbyl, substituted C.sub.1-C.sub.40 hydrocarbyl, a heteroatom, or a heteroatom-containing group, or multiple R.sup.1-14 are joined together to form a C.sub.4-C.sub.62 cyclic, heterocyclic, or polycyclic ring structure, or combination(s) thereof; each X.sup.1 and X.sup.2 is independently C.sub.1-C.sub.20 hydrocarbyl, substituted C.sub.1-C.sub.20 hydrocarbyl, a heteroatom, or a heteroatom-containing group, or X.sup.1 and X.sup.2 join together to form a C.sub.4-C.sub.62 cyclic, heterocyclic, or polycyclic ring structure; and Y is a hydrocarbyl. The present disclosure also provides catalyst systems including an activator, a support, and a catalyst of the present disclosure. The present disclosure also provides polymerization processes including introducing olefin monomers to a catalyst system. Additionally, the present disclosure provides a polyolefin formed by a catalyst system or method of the present disclosure.
OLEFIN POLYMERIZATION CATALYST SYSTEM COMPRISING MESOPOROUS ORGANOSILICA SUPPORT
A catalyst system comprising a combination of: 1) an activator; 2) one or more metallocene catalyst compounds; 3) a support comprising an organosilica material, which is a mesoporous organosilica material. The organosilica material is a polymer of at least one monomer of Formula [Z.sup.1OZ.sup.2 SiCh.sub.2].sub.3(i), where Z.sup.1 represents a hydrogen atom, a C1-C4 alkyl group, or a bond to a silic-on atom of another monomer and Z.sup.2 represents a hydroxyl group, a C.sub.1-C.sub.4alkoxy group, a C.sub.1-C.sub.6 salkyl group, or an oxygen atom bonded to a silicon atom of another monomer. This invention further relates to processes to polymerize olefins comprising contacting one or more olefins with the above catalyst system.
OLEFIN POLYMERIZATION CATALYST SYSTEM COMPRISING MESOPOROUS ORGANOSILICA SUPPORT
A catalyst system comprising a combination of: 1) an activator; 2) one or more metallocene catalyst compounds; 3) a support comprising an organosilica material, which is a mesoporous organosilica material. The organosilica material is a polymer of at least one monomer of Formula [Z.sup.1OZ.sup.2 SiCh.sub.2].sub.3(i), where Z.sup.1 represents a hydrogen atom, a C1-C4 alkyl group, or a bond to a silic-on atom of another monomer and Z.sup.2 represents a hydroxyl group, a C.sub.1-C.sub.4alkoxy group, a C.sub.1-C.sub.6 salkyl group, or an oxygen atom bonded to a silicon atom of another monomer. This invention further relates to processes to polymerize olefins comprising contacting one or more olefins with the above catalyst system.
OLEFIN POLYMERIZATION CATALYST SYSTEM COMPRISING MESOPOROUS ORGANOSILICA SUPPORT
A catalyst system comprising a combination of: 1) one or more catalyst compounds comprising at least one oxygen linkage, such as a phenoxide transition metal compound; 2) a support comprising an organosilica material, which may be a mesoporous organosilica material; and 3) an optional activator. Useful catalysts include biphenyl phenol catalysts (BPP). The organosilica material may be a polymer of at least one monomer of Formula [Z.sup.1OZ.sup.2SiCH.sub.2].sub.3 (I), where Z.sup.1 represents a hydrogen atom, a C.sub.1-C.sub.4 alkyl group, or a bond to a silicon atom of another monomer and Z.sup.2 represents a hydroxyl group, a C.sub.1-C.sub.4 alkoxy group, a C.sub.1-C.sub.6 alkyl group, or an oxygen atom bonded to a silicon atom of another monomer. This invention further relates to processes to polymerize olefins comprising contacting one or more olefins with the above catalyst system.
OLEFIN POLYMERIZATION CATALYST SYSTEM COMPRISING MESOPOROUS ORGANOSILICA SUPPORT
A catalyst system comprising a combination of: 1) one or more catalyst compounds comprising at least one oxygen linkage, such as a phenoxide transition metal compound; 2) a support comprising an organosilica material, which may be a mesoporous organosilica material; and 3) an optional activator. Useful catalysts include biphenyl phenol catalysts (BPP). The organosilica material may be a polymer of at least one monomer of Formula [Z.sup.1OZ.sup.2SiCH.sub.2].sub.3 (I), where Z.sup.1 represents a hydrogen atom, a C.sub.1-C.sub.4 alkyl group, or a bond to a silicon atom of another monomer and Z.sup.2 represents a hydroxyl group, a C.sub.1-C.sub.4 alkoxy group, a C.sub.1-C.sub.6 alkyl group, or an oxygen atom bonded to a silicon atom of another monomer. This invention further relates to processes to polymerize olefins comprising contacting one or more olefins with the above catalyst system.