Flexible polyurethane foams are made by reacting a hydrophilic quasi-prepolymer, water and a polymer polyol in the presence of a silicone surfactant and an ethylene oxide/higher alkylene oxide block copolymer. The foams exhibit desirably low densities and compression sets, and have good thermal and moisture-wicking properties. The foams are useful in bedding and other comfort applications in which they are exposed to body heat and bear at least a portion of the weight of the user. The thermal and moisture wicking properties contribute to perceived comfort for the user.

Flexible polyurethane foams are made by reacting a hydrophilic quasi-prepolymer, water and a polymer polyol in the presence of a silicone surfactant and an ethylene oxide/higher alkylene oxide block copolymer. The foams exhibit desirably low densities and compression sets, and have good thermal and moisture-wicking properties. The foams are useful in bedding and other comfort applications in which they are exposed to body heat and bear at least a portion of the weight of the user. The thermal and moisture wicking properties contribute to perceived comfort for the user.

Polyurethane foams are made by curing a reaction mixture that contains an aromatic polyisocyanate, at least one isocyanate-reactive material having an average functionality of at least 2 and an equivalent weight of at least 200 per isocyanate-reactive group, at least one blowing agent, at least one surfactant and at least one catalyst, at least one cyclic 1,3-diketone compound, at least one aminoalcohol or alkylhydroxylamine and an alkali metal, phosphonium or ammonium sulfite. Foams so produced emit low levels of formaldehyde, acetaldehyde, acrolein and propionaldehyde.

Filled polyol compositions that include a dispersion of polymer particles in a base polyol, in which the filled polyol composition further includes a triazole antioxidant. Methods for producing such filled polyol compositions are also described, as well as use of such filled polyol compositions in the production of polyurethane foams.

Polyurethane foams are made by curing a reaction mixture that contains an aromatic polyisocyanate, at least one isocyanate-reactive material having an average functionality of at least 2 and an equivalent weight of at least 200 per isocyanate-reactive group, at least one blowing agent, at least one surfactant and at least one catalyst, a polyethyleneamine mixture having a number average molecular weight of 175 to 450 and an alkali metal, phosphonium or ammonium sulfite. Foams so produced emit low levels of formaldehyde, acetaldehyde, acrolein and propionaldehyde.

Processes for preparing a polymer polyol (PMPO) in which a base polyol is continuously produced in a continuous base polyol reactor, the base polyol is continuously discharged from the continuous base polyol reactor; the base polyol is continuously introduced to a continuous PMPO reactor, which is different from the continuous base polyol reactor, and PMPO is continuously removed from the PMPO reactor. Production plant configured to carry out such processes are also described.

A method for producing a polyurethane polymer comprises the steps of: (a) providing a polyol; (b) providing an additive composition comprising a polyethylenimine compound and a sulfite compound; (c) combining the polyol and the additive composition to produce a polyol composition; (d) providing an isocyanate compound; and (e) combining and reacting the polyol composition and the isocyanate composition to produce a polyurethane polymer.

Disclosed are polymer polyol compositions that include polymer particles produced from an ethylenically unsaturated compound resulting from the reaction of an amine-reactive ethylenically unsaturated compound with an amino diphenylamine, as well as to the use of such polymer polyol compositions in the production of flexible polyurethane foams. The polyurethane foam includes the reaction product of a reaction mixture that includes a polyisocyanate component and a polyol composition that includes the polymer polyol.

A polyurethane composition is provided. The polyurethane composition comprises (A) a polyurethane-prepolymer prepared by reacting at least one polyisocyanate compound with a first polyol component; and (B) a second polyol component; wherein at least one of the first polyol component and the second polyol component comprises an ester/ether random copolymer polyol synthesized by reacting a starting material polyether polyol with at least one monomeric polyhydric alcohol and at least one monomeric multifunctional carboxylic acid or anhydride thereof. The polyurethane foam prepared by using the polyurethane composition can achieve inhibited internal heat buildup, high thermal stability, superior tear strength, enhanced abrasion resistance and good hydrolysis resistance. A polyurethane product prepared with said foam, a method for preparing the polyurethane foam and a method for improving the performance property of the polyurethane foam are also provided.

A reaction system for preparing polymer polyol and a method for preparing polymer polyol. The reaction system comprises a reactor, a first circulation unit, a second circulation unit, and a flow direction switching unit, wherein the reaction cavity of the reactor is divided into a first reaction chamber and a second reaction chamber by a partition plate, and the top of the partition plate is provided with an overflow port to communicate the first reaction chamber and the second reaction chamber with each other; the first circulation unit enables the material in the first reaction chamber to circulate between the discharge port of the first reaction chamber and the feed port of the first reaction chamber; the second circulation unit enables the material in the second reaction chamber to circulate between the discharge port of the second reaction chamber and the feed port of the second reaction chamber. The polymer polyol prepared by the reaction system has a low-viscosity effect, and by using the polymer polyol prepared by the method, a polyurethane foam having excellent mechanical properties and high hardness can be obtained.