Processes for preparing a polymer polyol (PMPO) in which a base polyol is continuously produced in a continuous base polyol reactor, the base polyol is continuously discharged from the continuous base polyol reactor; the base polyol is continuously introduced to a continuous PMPO reactor, which is different from the continuous base polyol reactor, and PMPO is continuously removed from the PMPO reactor. Production plant configured to carry out such processes are also described.

A reaction system for preparing polymer polyol and a method for preparing polymer polyol. The reaction system comprises a reactor, a first circulation unit, a second circulation unit, and a flow direction switching unit, wherein the reaction cavity of the reactor is divided into a first reaction chamber and a second reaction chamber by a partition plate, and the top of the partition plate is provided with an overflow port to communicate the first reaction chamber and the second reaction chamber with each other; the first circulation unit enables the material in the first reaction chamber to circulate between the discharge port of the first reaction chamber and the feed port of the first reaction chamber; the second circulation unit enables the material in the second reaction chamber to circulate between the discharge port of the second reaction chamber and the feed port of the second reaction chamber. The polymer polyol prepared by the reaction system has a low-viscosity effect, and by using the polymer polyol prepared by the method, a polyurethane foam having excellent mechanical properties and high hardness can be obtained.

Disclosed are amine-containing polyethers that are the reaction product of a reaction mixture comprising: (a) a polyether of the formula A(OZOX)n where (i) A is a polyether derived from a hydroxyl-functional polyether having a hydroxyl functionality (y) of 1 to 8 and an OH number of 20 to 400 mg KOH/g, wherein the free hydroxyl functionality of A is y-m, wherein m is a number having a value of 1 to 7; (ii) Z is a divalent residue comprising an alkylene oxide moiety; (iii) X is an amine reactive moiety; and (iv) n is a number having a value of 1 to 7; and (b) an amino diphenylamine. Polyol compositions that include an amine-containing polyether polyol are also described, a polymer polyol compositions, polyurethane foams and methods of producing flexible polyurethane foams.

The present invention refers to a method for the preparation of a polymer polyol which comprises: (i) preparing an intermediate in a first reactor by polymerizing a mixture comprising: (a) a base polyol in an amount from 60 to 100 wt % of the total amount of base polyol, (b) at least one ethylenically unsaturated monomer, (c) an acylperoxide radical initiator in an amount from 50 to 90 wt % of the total amount of acylperoxide radical initiator, and (d) a preformed stabilizer in an amount from 70 to 100 wt % of the total amount of preformed stabilizer or a macromer in an amount of from 70 to 100 wt % of the total amount of macromer; (ii) polymerizing in a second reactor a mixture comprising the intermediate prepared in step (i), the balance acylperoxide radical initiator proportion, the balance preformed stabilizer or macromer proportion and the balance base polyol proportion;
wherein the at least one ethylenically unsaturated monomer is added only to the first reactor.

A macromonomeric stabilizer, a preparation method thereof, a method for preparing a polymeric polyol using same, and the polymeric polyol prepared. Also disclosed are a soft polyurethane foam obtained by foaming a composition of the polymeric polyol prepared and a polyisocyanate, and a molded product comprising the soft polyurethane foam. The preparation method of the macromonomeric stabilizer comprises the following steps: reacting a polyol with a tricarboxylate not comprising a polymerizable ethylenically unsaturated double bond, or a derivative thereof, to form an adduct; and reacting the resulting adduct with an epoxide comprising a polymerizable ethylenically unsaturated double bond. The macromonomeric stabilizer of the present invention has a low viscosity, comprises a plurality of active sites, and can be directly used in subsequent reactions. The preparation method of the macromonomeric stabilizer can be carried out under normal pressure, without the need for end-blocking with ethylene oxide.

This invention relates to novel preformed stabilizers in which a portion of the polymer control agent is recovered and comprises from 10 to 1500 ppm of an inhibitor. This invention also relates to a process for preparing these preformed stabilizers, and to polymer polyols comprising these novel preformed stabilizers macromers and to a process for preparing polymer polyols comprising these novel preformed stabilizers. The present invention also relates to polyurethane foams comprising these polymer polyols, and to processes for preparing these polyurethane foams.

The present invention refers to a method for the preparation of a polymer polyol which comprises: (i) preparing an intermediate in a first reactor by polymerizing a mixture comprising: (a) a base polyol in an amount from 60 to 100 wt % of the total amount of base polyol, (b) at least one ethylenically unsaturated monomer, (c) an acylperoxide radical initiator in an amount from 50 to 90 wt % of the total amount of acylperoxide radical initiator, and (d) a preformed stabilizer in an amount from 70 to 100 wt % of the total amount of preformed stabilizer or a macromer in an amount of from 70 to 100 wt % of the total amount of macromer; (ii) polymerizing in a second reactor a mixture comprising the intermediate prepared in step (i), the balance acylperoxide radical initiator proportion, the balance preformed stabilizer or macromer proportion and the balance base polyol proportion;
wherein the at least one ethylenically unsaturated monomer is added only to the first reactor.

This invention relates to novel preformed stabilizers in which a portion of the polymer control agent is recovered and comprises from 10 to 1500 ppm of an inhibitor. This invention also relates to a process for preparing these preformed stabilizers, and to polymer polyols comprising these novel preformed stabilizers macromers and to a process for preparing polymer polyols comprising these novel preformed stabilizers. The present invention also relates to polyurethane foams comprising these polymer polyols, and to processes for preparing these polyurethane foams.

Processes for preparing a polymer polyol (PMPO) in which a base polyol is continuously produced in a continuous base polyol reactor, the base polyol is continuously discharged from the continuous base polyol reactor; the base polyol is continuously introduced to a continuous PMPO reactor, which is different from the continuous base polyol reactor, and PMPO is continuously removed from the PMPO reactor. Production plant configured to carry out such processes are also described.

Processes for preparing a polymer polyol (PMPO) in which a base polyol is continuously produced in a continuous base polyol reactor, the base polyol is continuously discharged from the continuous base polyol reactor; the base polyol is continuously introduced to a continuous PMPO reactor, which is different from the continuous base polyol reactor, and PMPO is continuously removed from the PMPO reactor. Production plant configured to carry out such processes are also described.