A sulfur-containing compound and a halogenated aromatic compound are used as raw materials, with an alkaline compound and a fatty acid as polycondensation aids to carry out a polycondensation reaction. After purification treatment, a primary polyphenylene sulfide is obtained which then reacts with a chain extender at high temperature to form a high molecular weight polyphenylene sulfide resin. A preparation method has the advantages of being high yield, low cost, and capable of selectively and controllably preparing polyphenylene sulfide resins with different melt viscosities and molecular weights, and the obtained polyphenylene sulfide resins have excellent heat resistance. The linear high molecular weight polyphenylene sulfide resin with high thermal stability can be used for producing plates, pipes and rods, can be mechanically processed like metals, such as cutting, grinding, polishing, drilling, and can be used to produce fibers, membranes, films, and are applicable to automotive parts, electronic/electrical equipment, chemical and machinery.

A sulfur-containing compound and a halogenated aromatic compound are used as raw materials, with an alkaline compound and a fatty acid as polycondensation aids to carry out a polycondensation reaction. After purification treatment, a primary polyphenylene sulfide is obtained which then reacts with a chain extender at high temperature to form a high molecular weight polyphenylene sulfide resin. A preparation method has the advantages of being high yield, low cost, and capable of selectively and controllably preparing polyphenylene sulfide resins with different melt viscosities and molecular weights, and the obtained polyphenylene sulfide resins have excellent heat resistance. The linear high molecular weight polyphenylene sulfide resin with high thermal stability can be used for producing plates, pipes and rods, can be mechanically processed like metals, such as cutting, grinding, polishing, drilling, and can be used to produce fibers, membranes, films, and are applicable to automotive parts, electronic/electrical equipment, chemical and machinery.

A method for producing a polyarylene sulfide comprising: initiating a polymerization reaction by heating a mixture containing an organic polar solvent, a sulfur source, water, a polyhaloaromatic compound, and an alkali metal hydroxide in the presence of at least one auxiliary agent selected from the group consisting of carboxylates and the like, to form a reaction mixture containing a prepolymer having a conversion rate of a polyhaloaromatic compound of 50 mol % or greater, then a phase separation agent addition step of adding a phase separation agent into the reaction mixture, then continuing the polymerization reaction, and then cooling the reaction mixture, in the cooling step, the coolant being added to the reaction mixture at a temperature that is at least 5° C. higher than a maximum thickening temperature and lower than 250° C., and a cooling rate at the maximum thickening temperature being 2.2° C./min or higher and 3.9° C./min or lower.

A method for producing a polyarylene sulfide comprising: initiating a polymerization reaction by heating a mixture containing an organic polar solvent, a sulfur source, water, a polyhaloaromatic compound, and an alkali metal hydroxide in the presence of at least one auxiliary agent selected from the group consisting of carboxylates and the like, to form a reaction mixture containing a prepolymer having a conversion rate of a polyhaloaromatic compound of 50 mol % or greater, then a phase separation agent addition step of adding a phase separation agent into the reaction mixture, then continuing the polymerization reaction, and then cooling the reaction mixture, in the cooling step, the coolant being added to the reaction mixture at a temperature that is at least 5° C. higher than a maximum thickening temperature and lower than 250° C., and a cooling rate at the maximum thickening temperature being 2.2° C./min or higher and 3.9° C./min or lower.

To provide a method for producing PAS by which PAS having a small particle size of 50 μm or greater and 550 μm or less as an average particle size can be produced.

In the method for producing PAS, including: (1) a preparation step of preparing a prepared mixture containing an organic polar solvent, a sulfur source, and a dihalo aromatic compound; (2) a pre-stage polymerization step of initiating a polymerization reaction by heating the prepared mixture to produce a prepolymer; (3) a phase separation step of adding water as a phase separation agent to a reaction mixture in a reaction system to form a phase separation state; and (4) a post-stage polymerization step of continuing the polymerization reaction after the phase separation step, in which an organic sulfonic acid metal salt having a specific solubility in water is contained in the prepared mixture or the reaction mixture.

The present disclosure relates to a method of more efficiently separating and recovering a polyarylene sulfide exhibiting excellent strength, heat resistance, flame retardancy, and processability when processed into a molded product after polymerization.

The present disclosure relates to a method of more efficiently separating and recovering a polyarylene sulfide exhibiting excellent strength, heat resistance, flame retardancy, and processability when processed into a molded product after polymerization.

##STR00001##

The present invention relates to a powdered material (M) containing at least one poly(arylene sulfide) (PAS) polymer, comprising recurring units p, q and r according of formula (I), (II) and (III): wherein n.sub.p, n.sub.q and n.sub.r are respectively the mole % of each recurring units p, q and r; recurring units p, q and r are arranged in blocks, in alternation or randomly; 1%≤(n.sub.q+n.sub.r)/(n.sub.p+n.sub.q+n.sub.r)≤12%; nq is ≥0% and nr is ≥0%; j is zero or an integer varying between 1 and 4; R.sup.1 is selected from the group consisting of halogen atoms, C.sub.1-C.sub.12 alkyl groups, C.sub.7-C.sub.24 alkylaryl groups, C.sub.7-C.sub.24 aralkyl groups, C.sub.6-C.sub.24 arylene groups, C.sub.1-C.sub.12 alkoxy groups, and C.sub.6-C.sub.18 aryloxy groups.

##STR00001##

The present invention relates to a powdered material (M) containing at least one poly(arylene sulfide) (PAS) polymer, comprising recurring units p, q and r according of formula (I), (II) and (III): wherein n.sub.p, n.sub.q and n.sub.r are respectively the mole % of each recurring units p, q and r; recurring units p, q and r are arranged in blocks, in alternation or randomly; 1%≤(n.sub.q+n.sub.r)/(n.sub.p+n.sub.q+n.sub.r)≤12%; nq is ≥0% and nr is ≥0%; j is zero or an integer varying between 1 and 4; R.sup.1 is selected from the group consisting of halogen atoms, C.sub.1-C.sub.12 alkyl groups, C.sub.7-C.sub.24 alkylaryl groups, C.sub.7-C.sub.24 aralkyl groups, C.sub.6-C.sub.24 arylene groups, C.sub.1-C.sub.12 alkoxy groups, and C.sub.6-C.sub.18 aryloxy groups.

The disclosure provides recording materials including halogenated derivatized monomers and polymers for use in volume Bragg gratings, including, but not limited to, volume Bragg gratings for holography applications. Several structures are disclosed for halogenated derivatized monomers and polymers for use in Bragg gratings applications, leading to materials with higher refractive index, low birefringence, and high transparency. The disclosed halogenated derivatized monomers and polymers thereof can be used in any volume Bragg gratings materials, including two-stage polymer materials where a matrix is cured in a first step, and then the volume Bragg grating is written by way of a second curing step of a monomer.