A method of producing a polyarylene sulfide composed of amino groups, the method including allowing at least a dihalogenated aromatic compound, an inorganic sulfurizing agent and a compound (A) to react in an organic polar solvent and in the presence of an alkali metal hydroxide, wherein: said compound (A) is present in an amount of 0.04 moles or more and 0.5 moles or less with respect to 1 mole of said inorganic sulfurizing agent, in a reaction vessel; and said compound (A) is a compound comprising at least one aromatic ring, and having, on said one aromatic ring, an amino group, and at least one functional group selected from the group consisting of hydroxyl group, a salt of hydroxyl group, thiol group and a salt of thiol group.

Described herein are poly(arylene sulfide) (“PAS”) polymers (PASP) including recurring units formed from selected dihalofluorene monomers. Surprisingly, at relative low dihalofluorene monomer concentrations, the PAS polymers (PASP) have significantly increased glass transition temperatures (“T.sub.g”) and impact performance, relative to analogous PAS homopolymers and PAS polymers (PASP) including recurring units formed from 4,4′-dibromobiphenyl (“DBBP”). Simultaneously, the PAS polymers (PASP) also retain high elastic modulus. Furthermore, the PAS polymers (PASP) are free of recurring units formed from polyhalogenated biphenyls (e.g. DBBP and polychlorinated biphenyls) and, therefore, are not currently subject to restrictive governmental regulation. Due at least in part to the excellent thermal (T.sub.g, T.sub.c and T.sub.m) and impact properties of the PAS polymers (PASP), the PAS polymers (PASP) and PAS polymer compositions can be desirably incorporated into wide variety of articles including, but not limited to, automotive articles, electrical and electronic articles, articles for aerospace and oil and gas articles.

Described herein are poly(arylene sulfide) (“PAS”) polymers (PASP) including recurring units formed from selected dihalofluorene monomers. Surprisingly, at relative low dihalofluorene monomer concentrations, the PAS polymers (PASP) have significantly increased glass transition temperatures (“T.sub.g”) and impact performance, relative to analogous PAS homopolymers and PAS polymers (PASP) including recurring units formed from 4,4′-dibromobiphenyl (“DBBP”). Simultaneously, the PAS polymers (PASP) also retain high elastic modulus. Furthermore, the PAS polymers (PASP) are free of recurring units formed from polyhalogenated biphenyls (e.g. DBBP and polychlorinated biphenyls) and, therefore, are not currently subject to restrictive governmental regulation. Due at least in part to the excellent thermal (T.sub.g, T.sub.c and T.sub.m) and impact properties of the PAS polymers (PASP), the PAS polymers (PASP) and PAS polymer compositions can be desirably incorporated into wide variety of articles including, but not limited to, automotive articles, electrical and electronic articles, articles for aerospace and oil and gas articles.

A polyphenylene sulfide resin composition for automotive cooling parts contains, with respect to 100 parts by weight of a polyphenylene sulfide resin (A): 30 to 110 parts by weight of glass fibers (B); and 0.1 to 3 parts by weight of a silane compound (C) having a functional group selected from an amino group and an isocyanate group. In this polyphenylene sulfide resin composition, the PPS resin (A) has a number-average molecular weight of 7,000 to 14,000, and gives a residue amount of 2.0 to 5.0% by weight when dissolved in 20-fold amount by weight of 1-chloronaphthalene at 250° C. for 5 minutes and subsequently subjected to heat pressure filtration through a PTFE membrane filter having a pore size of 1 μm.

A polyphenylene sulfide resin composition for automotive cooling parts contains, with respect to 100 parts by weight of a polyphenylene sulfide resin (A): 30 to 110 parts by weight of glass fibers (B); and 0.1 to 3 parts by weight of a silane compound (C) having a functional group selected from an amino group and an isocyanate group. In this polyphenylene sulfide resin composition, the PPS resin (A) has a number-average molecular weight of 7,000 to 14,000, and gives a residue amount of 2.0 to 5.0% by weight when dissolved in 20-fold amount by weight of 1-chloronaphthalene at 250° C. for 5 minutes and subsequently subjected to heat pressure filtration through a PTFE membrane filter having a pore size of 1 μm.

To provide a method for producing PAS by which PAS having a small particle size of 50 μm or greater and 550 μm or less as an average particle size can be produced.

In the method for producing PAS, including: (1) a preparation step of preparing a prepared mixture containing an organic polar solvent, a sulfur source, and a dihalo aromatic compound; (2) a pre-stage polymerization step of initiating a polymerization reaction by heating the prepared mixture to produce a prepolymer; (3) a phase separation step of adding water as a phase separation agent to a reaction mixture in a reaction system to form a phase separation state; and (4) a post-stage polymerization step of continuing the polymerization reaction after the phase separation step, in which an organic sulfonic acid metal salt having a specific solubility in water is contained in the prepared mixture or the reaction mixture.

To provide a method for producing PAS by which PAS having a small particle size of 50 μm or greater and 550 μm or less as an average particle size can be produced.

In the method for producing PAS, including: (1) a preparation step of preparing a prepared mixture containing an organic polar solvent, a sulfur source, and a dihalo aromatic compound; (2) a pre-stage polymerization step of initiating a polymerization reaction by heating the prepared mixture to produce a prepolymer; (3) a phase separation step of adding water as a phase separation agent to a reaction mixture in a reaction system to form a phase separation state; and (4) a post-stage polymerization step of continuing the polymerization reaction after the phase separation step, in which an organic sulfonic acid metal salt having a specific solubility in water is contained in the prepared mixture or the reaction mixture.

The present disclosure relates to a method of more efficiently separating and recovering a polyarylene sulfide exhibiting excellent strength, heat resistance, flame retardancy, and processability when processed into a molded product after polymerization.

The present disclosure relates to a method of more efficiently separating and recovering a polyarylene sulfide exhibiting excellent strength, heat resistance, flame retardancy, and processability when processed into a molded product after polymerization.

The present disclosure relates to a method of more efficiently separating and purifying a polyarylene sulfide exhibiting excellent strength, heat resistance, flame retardancy, and processability when processed into a molded product after polymerization.