Patent classifications
C08J2477/02
Prepreg, method for producing same, and slit tape prepreg
A prepreg is provided that has excellent processability and handleability and that can be processed into a cured product with high heat resistance. Also provided is a method to produce such a prepreg in an industrially advantageous way without being restricted by the types and contents of the matrix resin components used. The prepreg includes at least components [A] to [D] as given below and a preliminary reaction product that is a reaction product of the component [B] and the component [C], at least one surface resin in the prepreg having a storage elastic modulus G′ in the range of 1.0×10.sup.3 to 2.0×10.sup.8 Pa as measured at a temperature of 40° C. and an angular frequency in the range of 0.06 to 314 rad/s: [A] carbon fiber, [B] epoxy resin, [C] curing agent, and [D] thermoplastic resin.
Molded article and production method therefor
A molded product having both small specific gravity and high stiffness and also suffering few sink marks is described along with a method for the production thereof, where the molded product includes a porous body (A) integrated with an injection molded body (B), the porous body (A) having an apparent density of 0.05 to 0.8 g/cm.sup.3, the average thickness (tA) of the porous body (A) and the average thickness (tB) of the injection molded body (B) satisfying the relation tA≥3×tB, and the injection molded body (B) covering at least one face of the porous body (A).
Flame-retardant polyamide compositions with a high glow wire ignition temperature and use thereof
A flame-retardant polyamide composition can be prepared with a glow wire ignition temperature of not less than 775° C. Such a composition can include a polyamide having a melting point of not more than 290° C. as component A, fillers and/or reinforcers as component B, a phosphinic salt of the formula (I) as component C, a compound selected from the group of the Al, Fe, TiO.sub.p and Zn salts of ethylbutylphosphinic acid, of dibutylphosphinic acid, of ethylhexylphosphinic acid, of butylhexylphosphinic acid and/or of dihexylphosphinic acid as component D, a phosphonic salt of the formula (II) as component E, and a melamine polyphosphate having an average degree of condensation of 2 to 200 as component F. Additional components can be included in the composition.
Polyurethane foams containing additive manufacturing waste as filler for automotive applications and processes for manufacturing the same
A closed loop recycling process of manufacturing a foam part includes dispersing a filler material recycled from an additive manufacturing (AM) process in at least one foam reactant and pouring or injecting the at least one foam reactant with the filler material into a mold and forming the foam part. The foam part has a foam matrix with between 2.5 wt. % and 30 wt. % of the filler material. The filler material can be a recycled powder from a selective laser sintering process that is not graded (i.e., sized) before being dispersed in the at least one foam reactant. For example, the recycled powder can be a recycled polyamide 12 (rPA12) powder with an average particle diameter of less than 100 micrometers. Also, the least one foam reactant can be a polyol reactant and an isocyanate reactant such that a polyurethane foam matrix with recycled rPA12 filler material is formed.
MOLDED ARTICLES HAVING DECORATIVE EFFECT, AND METHODS FOR PREPARING THE MOLDED ARTICLES
Molded articles having a decorative effect include at least 75% by weight neutralized acid copolymer. The molded articles include from 0.1% to 5% by weight polyamide-based pigment masterbatch. The polyamide-based pigment masterbatch includes from 30% to 95% by weight polyamide and from 5% to 70% by weight of a first pigment associated with the polyamide. The molded articles further include from 0.1% to 5% by weight of a second pigment derived from a liquid-based pigment masterbatch; and from 0.1% to 0.7% by weight of oil-based carrier derived from the liquid-based pigment masterbatch. Methods for preparing the molded articles include dry blending a neutralized acid copolymer, a polyamide-based pigment masterbatch, and a liquid-based pigment masterbatch to form an initial mixture; feeding the initial mixture to an injection molding apparatus; and molding the initial mixture with the injection molding apparatus to form the molded article.
Resin composition and method for producing same
The purpose of the present invention is to establish a more precise method for evaluating long-run moldability and, based on this method, improve long-run moldability of a resin composition containing an EVOH-based resin and a nylon 6-based polyamide. Provided is a resin composition having improved long-run moldability and containing an EVOH-based resin and a nylon 6-based polyamide, wherein the amount of ε-caprolactam is 200 ppm or less. When the resin composition comprises an EVOH-based resin and a nylon 6-based polyamide, contacting the resin composition with water can reduce the amount of ε-caprolactam.
METHOD FOR PRODUCING POLYAMIDE RESIN FILM
To provide a method for producing a polyamide resin film by using a polyamide resin obtained through polymerization of a regenerated monomer used as a recycled material. Provided is a method for producing a polyamide resin film, including: (1) a step of producing a monomer from a raw material (A) for depolymerization, (2) a step of producing a polyamide resin (B) through polymerization using a raw material containing the monomer. (3) a step of refining the polyamide resin (B), and (4) a step of producing an unstretched film using a starting material containing the refined polyamide resin (B), and stretching the unstretched film.
Resin molded body production method
Provided is a resin molded body production method that enables production of a resin molded body in which mechanical strength is good, anisotropy of physical properties is low, and little warpage is developed. This production method is for a resin molded body containing a thermoplastic resin (A) and a cellulose nanofiber (B), the production method including: a step for preparing a main supply material (a1) containing the thermoplastic resin (A) and the cellulose nanofiber (B) and an auxiliary supply material (a2) that is a product of melting treatment of the main supply material (a1); a resin composition formation step for obtaining a resin composition (b) by melting and mixing of the main supply material (a1) and the auxiliary supply material (a2); and a step for obtaining the resin molded body by molding the resin composition (b).
Thermoplastic toughened matrix resins containing nanoparticles
Pre-impregnated composite material (prepreg) that can be cured/molded to form aerospace composite parts. The prepreg includes carbon reinforcing fibers and an uncured resin matrix. The resin matrix includes an epoxy resin component, polyethersulfone as a toughening agent, a thermoplastic particle component, a nanoparticle component and a curing agent.
HIGH CRYSTALLINITY POLYAMIDE FOAM PARTICLES AND FOAM MOLDINGS
Described herein are polyamide foam particles including a polymer mixture including: (A) from 25 to 95 wt.-% of at least one polyamide, which is different from a copolyamide (B); and (B) from 5 to 75 wt.-% of at least one copolyamide prepared by polymerizing the following components: (B1) from 15 to 84 wt.-% of at least one lactam; and (B2) from 16 to 85 wt.-% of monomer mixture (M) including; (M1) at least one C.sub.32-C.sub.40 dimer acid; and (M2) at least one C.sub.4-C.sub.12 diamine; where the sum of the components (B1) and (B2) are 100 wt.-%. Also described herein is a process for preparing such polyamide foam particles and polyamide particle foam moldings obtainable by steam-chest molding.