C08J2477/02

Prepreg, method for producing same, and slit tape prepreg

A prepreg is provided that has excellent processability and handleability and that can be processed into a cured product with high heat resistance. Also provided is a method to produce such a prepreg in an industrially advantageous way without being restricted by the types and contents of the matrix resin components used. The prepreg includes at least components [A] to [D] as given below and a preliminary reaction product that is a reaction product of the component [B] and the component [C], at least one surface resin in the prepreg having a storage elastic modulus G′ in the range of 1.0×10.sup.3 to 2.0×10.sup.8 Pa as measured at a temperature of 40° C. and an angular frequency in the range of 0.06 to 314 rad/s: [A] carbon fiber, [B] epoxy resin, [C] curing agent, and [D] thermoplastic resin.

Molded article and production method therefor
11697274 · 2023-07-11 · ·

A molded product having both small specific gravity and high stiffness and also suffering few sink marks is described along with a method for the production thereof, where the molded product includes a porous body (A) integrated with an injection molded body (B), the porous body (A) having an apparent density of 0.05 to 0.8 g/cm.sup.3, the average thickness (tA) of the porous body (A) and the average thickness (tB) of the injection molded body (B) satisfying the relation tA≥3×tB, and the injection molded body (B) covering at least one face of the porous body (A).

Flame-retardant polyamide compositions with a high glow wire ignition temperature and use thereof

A flame-retardant polyamide composition can be prepared with a glow wire ignition temperature of not less than 775° C. Such a composition can include a polyamide having a melting point of not more than 290° C. as component A, fillers and/or reinforcers as component B, a phosphinic salt of the formula (I) as component C, a compound selected from the group of the Al, Fe, TiO.sub.p and Zn salts of ethylbutylphosphinic acid, of dibutylphosphinic acid, of ethylhexylphosphinic acid, of butylhexylphosphinic acid and/or of dihexylphosphinic acid as component D, a phosphonic salt of the formula (II) as component E, and a melamine polyphosphate having an average degree of condensation of 2 to 200 as component F. Additional components can be included in the composition.

Polyurethane foams containing additive manufacturing waste as filler for automotive applications and processes for manufacturing the same

A closed loop recycling process of manufacturing a foam part includes dispersing a filler material recycled from an additive manufacturing (AM) process in at least one foam reactant and pouring or injecting the at least one foam reactant with the filler material into a mold and forming the foam part. The foam part has a foam matrix with between 2.5 wt. % and 30 wt. % of the filler material. The filler material can be a recycled powder from a selective laser sintering process that is not graded (i.e., sized) before being dispersed in the at least one foam reactant. For example, the recycled powder can be a recycled polyamide 12 (rPA12) powder with an average particle diameter of less than 100 micrometers. Also, the least one foam reactant can be a polyol reactant and an isocyanate reactant such that a polyurethane foam matrix with recycled rPA12 filler material is formed.

MOLDED ARTICLES HAVING DECORATIVE EFFECT, AND METHODS FOR PREPARING THE MOLDED ARTICLES

Molded articles having a decorative effect include at least 75% by weight neutralized acid copolymer. The molded articles include from 0.1% to 5% by weight polyamide-based pigment masterbatch. The polyamide-based pigment masterbatch includes from 30% to 95% by weight polyamide and from 5% to 70% by weight of a first pigment associated with the polyamide. The molded articles further include from 0.1% to 5% by weight of a second pigment derived from a liquid-based pigment masterbatch; and from 0.1% to 0.7% by weight of oil-based carrier derived from the liquid-based pigment masterbatch. Methods for preparing the molded articles include dry blending a neutralized acid copolymer, a polyamide-based pigment masterbatch, and a liquid-based pigment masterbatch to form an initial mixture; feeding the initial mixture to an injection molding apparatus; and molding the initial mixture with the injection molding apparatus to form the molded article.

Resin composition and method for producing same
11512197 · 2022-11-29 · ·

The purpose of the present invention is to establish a more precise method for evaluating long-run moldability and, based on this method, improve long-run moldability of a resin composition containing an EVOH-based resin and a nylon 6-based polyamide. Provided is a resin composition having improved long-run moldability and containing an EVOH-based resin and a nylon 6-based polyamide, wherein the amount of ε-caprolactam is 200 ppm or less. When the resin composition comprises an EVOH-based resin and a nylon 6-based polyamide, contacting the resin composition with water can reduce the amount of ε-caprolactam.

METHOD FOR PRODUCING POLYAMIDE RESIN FILM
20230054022 · 2023-02-23 · ·

To provide a method for producing a polyamide resin film by using a polyamide resin obtained through polymerization of a regenerated monomer used as a recycled material. Provided is a method for producing a polyamide resin film, including: (1) a step of producing a monomer from a raw material (A) for depolymerization, (2) a step of producing a polyamide resin (B) through polymerization using a raw material containing the monomer. (3) a step of refining the polyamide resin (B), and (4) a step of producing an unstretched film using a starting material containing the refined polyamide resin (B), and stretching the unstretched film.

Resin molded body production method
11572447 · 2023-02-07 · ·

Provided is a resin molded body production method that enables production of a resin molded body in which mechanical strength is good, anisotropy of physical properties is low, and little warpage is developed. This production method is for a resin molded body containing a thermoplastic resin (A) and a cellulose nanofiber (B), the production method including: a step for preparing a main supply material (a1) containing the thermoplastic resin (A) and the cellulose nanofiber (B) and an auxiliary supply material (a2) that is a product of melting treatment of the main supply material (a1); a resin composition formation step for obtaining a resin composition (b) by melting and mixing of the main supply material (a1) and the auxiliary supply material (a2); and a step for obtaining the resin molded body by molding the resin composition (b).

Thermoplastic toughened matrix resins containing nanoparticles
11485833 · 2022-11-01 · ·

Pre-impregnated composite material (prepreg) that can be cured/molded to form aerospace composite parts. The prepreg includes carbon reinforcing fibers and an uncured resin matrix. The resin matrix includes an epoxy resin component, polyethersulfone as a toughening agent, a thermoplastic particle component, a nanoparticle component and a curing agent.

HIGH CRYSTALLINITY POLYAMIDE FOAM PARTICLES AND FOAM MOLDINGS

Described herein are polyamide foam particles including a polymer mixture including: (A) from 25 to 95 wt.-% of at least one polyamide, which is different from a copolyamide (B); and (B) from 5 to 75 wt.-% of at least one copolyamide prepared by polymerizing the following components: (B1) from 15 to 84 wt.-% of at least one lactam; and (B2) from 16 to 85 wt.-% of monomer mixture (M) including; (M1) at least one C.sub.32-C.sub.40 dimer acid; and (M2) at least one C.sub.4-C.sub.12 diamine; where the sum of the components (B1) and (B2) are 100 wt.-%. Also described herein is a process for preparing such polyamide foam particles and polyamide particle foam moldings obtainable by steam-chest molding.