The invention relates to the use of i) geopolymer and ii) non-brominated, phosphorus- and/or nitrogen-based flame retardants for improving the self-extinguishing properties of a composition comprising polymer. The polymer may be a vinyl aromatic polymer, and may be in a granulate or foam.

A method for forming foamed beads includes: saturating pellets with a blowing agent to form saturated pellets; and depressurizing the saturated pellets in a pressure vessel to form the foamed beads. The pellets include: a matrix polymer component, and from 0.01 wt% to 2 wt%, based on the weight of the pellets, of a nanostructured fluoropolymer, a nanostructured fluoropolymer encapsulated by an encapsulating polymer, or a combination thereof.

Rigid polyurethane or polyisocyanurate foams, polyester polyols used to produce them, and methods for formulating the foams are disclosed. The foams comprise a reaction product of a polyisocyanate, a polyester polyol, water, a surfactant, a catalyst and optional ingredients. The polyester polyols comprise a phthalimide-containing polyacid, a phthalimide-containing polyol, or a combination thereof. Rigid foams produced from the polyester polyols exhibit higher thermal stability and/or greater intumescence when compared with foams made from other polyester polyols. The phthalimide-containing polyester polyols should allow formulators to improve the flammability performance of rigid foams with reduced levels of flame retardants and/or lower index and should facilitate the production of thinner insulation panels.

One or more embodiments of the present invention provides a process for the preparation of a coating or layer on a substrate, in which process a mixture comprising one or more polyurethane dispersions, one or more flame retardants, which can be halogen-based or halogen-free, one or more foam stabilizers and optionally one or more crosslinkers is mechanically foamed and then applied on a substrate as a foam, optionally followed by adding flocking fibres, and subsequently dried, wherein the foam has flame retardant properties and remains present as a stable pressure resistant dried foam.

A battery module comprising an electric cell and a potting compound associated with the electric cell. The potting compound is formed of a flame retardant component; a first component having an isocyanate reactive compound and water; and a second component having an isocyanate compound. The potting compound is a foam.

The invention provides a stabilising composition for a polyol and/or a polyurethane, comprising: a) a first derivatised phenolic antioxidant having a molecular weight of at least about 400 g/mol and a melting point of less than about 100° C.; b) a second derivatised phenolic antioxidant having lower steric hindrance than the first derivatised phenolic antioxidant, which is a solid at ambient conditions; and c) a secondary antioxidant comprising a phosphite and/or a thioester,
and also disclosed is a fire retardant blend comprising the stabilising composition and a fire retardant.

Provided are a flame retardant composition for expandable styrene resin with which an extrusion-foamed molded article having excellent flame retardancy and excellent heat resistance can be produced; a styrene-based resin composition; and an extrusion-foamed molded article of the styrene-based resin composition. The flame retardant composition for expandable styrene resin of the present invention comprises at least B1) tetrabromobisphenol A-bis(2,3-dibromo-2-methylpropyl ether), (C) a zinc-modified hydrotalcite, and (D) a phosphoric acid ester-based compound, the component (B1) being contained in an amount of 10 to 98 mass % based on the total amount of the component (B1) and the component (D).

The invention relates to polymer foam particles, both in expanded and partly expanded form, from a polymer matrix based on a blend comprising polybutylene terephthalate and polyethylene terephthalate, to a process for production thereof, and to the use of polyethylene terephthalate for broadening the processing window of polybutylene terephthalate-based polymer foam particles in processing to give mouldings.

Foam composites and methods of preparation thereof are discussed. For example, the foam composite may include a polymeric material and a particulate filler, wherein the compressive strength of the foam composite is equal to or greater than 20 psi, the density is 4 pcf to 40 pcf, and wherein the thermal conductivity is equal to or less than 0.050 W/m K. the particulate filler may include fly ash, e.g., in an amount of about of 45% to about 75% by weight with respect to the total weight of the foam composite. The foam composite may be prepared from a mixture of a polyol, an isocyanate, the particulate filler, and a liquid blowing agent having a boiling point equal to or greater than 25° C. or 30° C.

A battery module comprising an electric cell and a potting compound associated with the electric cell. The potting compound is formed of a flame retardant component; a first component having an isocyanate reactive compound and water; and a second component having an isocyanate compound. The potting compound is a foam.