An example method of forming a biodegradable component includes extruding a mixture of biodegradable material and water through a die. The method further includes dividing the extruded mixture to form a plurality of biodegradable pellets. The method further includes forming the plurality of biodegradable pellets into a component. The water acts as a binding agent to bind the plurality of biodegradable pellets to one another.

Disclosed herein is a foamable composition including a polymer component, a foaming agent, a crosslinking agent, a filler, and a recovered silicon sludge containing silicon carbide and silicon. The polymer component is present in an amount ranging from 15 wt % to 60 wt % based on a total weight of the foamable composition. A foamed material prepared from the foamable composition and a composite product including the same are also disclosed.

Disclosed herein is a foamable composition including a polymer component, a foaming agent, a crosslinking agent, a filler, and a recovered silicon sludge containing silicon carbide and silicon. The polymer component is present in an amount ranging from 15 wt % to 60 wt % based on a total weight of the foamable composition. A foamed material prepared from the foamable composition and a composite product including the same are also disclosed.

The present invention relates to a method for preparing a foamed thermoplastic polyurethane elastomer product, comprising the steps of: 1) coating a binder: coating the binder on the surfaces of expandable thermoplastic polyurethane elastomer particles; 2) curing and molding: adding the product obtained from step 1) to a mold and then placing it in a vulcanizing machine for curing and molding; and 3) cooling and setting: cooling the mold after the molding in step 2) to obtain the product of the present invention. By means of pre-coating the binder on the surfaces of expanded thermoplastic polyurethane elastomer particles according to the present invention, the weight of the binder can be reduced, and the properties of the expanded thermoplastic polyurethane elastomer particles can be utilized to the maximum extent.

The present invention relates to a method for preparing a foamed thermoplastic polyurethane elastomer product, comprising the steps of: 1) coating a binder: coating the binder on the surfaces of expandable thermoplastic polyurethane elastomer particles; 2) curing and molding: adding the product obtained from step 1) to a mold and then placing it in a vulcanizing machine for curing and molding; and 3) cooling and setting: cooling the mold after the molding in step 2) to obtain the product of the present invention. By means of pre-coating the binder on the surfaces of expanded thermoplastic polyurethane elastomer particles according to the present invention, the weight of the binder can be reduced, and the properties of the expanded thermoplastic polyurethane elastomer particles can be utilized to the maximum extent.

The present invention relates to an Eco-friendly foam, and more particularly, to an Eco-friendly foam that exhibits excellent foamability, excellent thermal insulation performance, a remarkably small amount of harmful gas emission, and excellent dimensional stability and elasticity.

The present invention relates to an Eco-friendly foam, and more particularly, to an Eco-friendly foam that exhibits excellent foamability, excellent thermal insulation performance, a remarkably small amount of harmful gas emission, and excellent dimensional stability and elasticity.

An expanded particle producing apparatus includes a vessel and a blade stirrer that is located inside the vessel. The blade stirrer comprises a stirrer base and an impeller blade that is attached to the stirrer base. A distance from the bottom of the vessel to the center of the stirrer base (L1) and a depth of the vessel (L2) have a ratio (L1/L2) of 0.01 to 0.2. L1 is measured in a depth direction parallel to L2, and a central axis of the blade stirrer coincides with a central axis of the vessel. The apparatus is configured to produce expanded particles.

An expanded particle producing apparatus includes a vessel and a blade stirrer that is located inside the vessel. The blade stirrer comprises a stirrer base and an impeller blade that is attached to the stirrer base. A distance from the bottom of the vessel to the center of the stirrer base (L1) and a depth of the vessel (L2) have a ratio (L1/L2) of 0.01 to 0.2. L1 is measured in a depth direction parallel to L2, and a central axis of the blade stirrer coincides with a central axis of the vessel. The apparatus is configured to produce expanded particles.

A composite molded article in which thermoplastic resin expanded beads are bonded via a thermosetting resin binder, wherein the composite molded article has a density of 0.05 to 0.5 g/cm.sup.3, and when heated at 100° C. for 20 minutes, the composite molded article has a volume expansion rate of 15 to 200%.