A method for coating a substrate includes the steps of: forming a conductive coating layer on a surface of a substrate so as to form a semi-product; submerging a conductive sheet and the semi-product into an electrophoresis medium that includes charged colloid particles; and applying a voltage on the conductive sheet or the semi-product to form an electric field among the conductive sheet, the semi-product, and the electrophoresis medium, so that the colloid particles move along the electric field toward the semi-product and an electrophoretic covering layer formed by the charged colloid particles is thus deposited on the electrophoretic covering layer.

An electrocoat system for electrodeposition is described. The system includes an inorganic bismuth-containing compound or a mixture of inorganic and organic bismuth-containing compounds. The system demonstrates a high degree of crosslinking and produces a cured coating with optimal crosslinking and corrosion resistance.

The present invention is directed towards a system for coating a substrate comprising an electrodepositable coating composition and a powder coating composition. Also disclosed are coated substrates comprising a first coating layer comprising an electrodepositable coating layer, and a second coating layer comprising a powder coating layer on at least a portion of the first coating layer, as well as methods of coating substrates.

An electrocoat system for electrodeposition is described. The system includes an inorganic bismuth-containing compound or a mixture of inorganic and organic bismuth-containing compounds. The system demonstrates a high degree of crosslinking and produces a cured coating with optimal crosslinking and corrosion resistance.

A method comprises: dispersing a nanoparticle sol, ammonia water and a waterborne hydrophobic treatment agent in deionized water to prepare a modified nanoparticle suspension, and obtaining a superhydrophobic modified nanoparticle powder by means of a spray drying process; and adding a porous ceramic micro-powder and a waterborne silane coupling agent into deionized water, then adding the superhydrophobic modified nanoparticle powder, performing constant stirring to prepare a superhydrophobic particle impregnating porous particle suspension, and obtaining the impregnated porous powder with superhydrophobic particles by means of a filter drying process or the spray drying process.

An object of the present invention is to find a method for producing a cationic electrodeposition coating composition that is excellent in storage stability, low-temperature curability, finished appearance, and corrosion resistance, and to provide a coated article excellent in these properties. The method for producing a cationic electrodeposition coating composition comprises mixing three components, i.e., an aqueous dispersion of an amino group-containing epoxy resin (A), an aqueous dispersion of a blocked polyisocyanate compound (B), and a pigment dispersion paste (C), wherein the aqueous dispersion of a blocked polyisocyanate compound (B) comprises a blocked polyisocyanate compound (b) and an emulsifier.

This invention provides a cationic electrodeposition paint composition comprising an amino-group-containing epoxy resin (A), a blocked polyisocyanate compound (B), and a modified imidazole (C) having a specific structure, wherein the cationic electrodeposition paint composition satisfies the following (i) or (ii), or both: (i) the cationic electrodeposition paint composition further comprises a rust inhibitor (D) or (ii) a blocking agent (b-2) of the blocked polyisocyanate compound (B) is an oxime-based compound (b-2-1) and/or a pyrazole-based compound (b-2-2).

An object of the present invention is to provide a preparation method for improving the edge part rust prevention property in the preparation of a cationic electrodeposition coating composition containing a bismuth compound as a curing catalyst. The present invention provides a method for preparing a cationic electrodeposition coating composition, including a step of preparing a resin emulsion (i) containing an aminated resin (A) and a blocked isocyanate curing agent (B), a step of preparing a pigment dispersion paste (ii) containing a bismuth-metal oxide mixture liquid (C) containing a bismuth compound (c1), a metal oxide (c2), a monohydroxycarboxylic acid (c3) having 3 to 5 carbon atoms in total and a solvent; a pigment dispersion resin (D); a polyvalent acid (E); and a pigment (F), and a step of mixing the resin emulsion (i) and the pigment dispersion paste (ii).

Disclosed herein is conductive paint for electro-deposition painting. The conductive paint includes non-oxide ceramic particles each configured such that an oxide layer is provided on a surface thereof. In this case, the non-oxide ceramic particles include at least one type of AxBy-form particles, where the sum of x and y is 7 or less.

It is an object of the present invention is to provide an electrodeposition coating composition and an electrodeposition coating method that enable the formation of a cured electrodeposition coating film that develops excellent throwing power and exhibits a good appearance. An electrodeposition coating composition of the present invention comprising: at least one compound (A) selected from the group consisting of a zinc compound (A-1) and a bismuth compound (A-2); an aminated resin (B); and a curing agent (C), wherein a milligram equivalent (MEQ (A)) of an acid per 100 g of a resin solid content in the composition is 27 or more; a coulombic efficiency of the composition is 30 mg/C or less; a film resistance of a 15-μm-thick uncured electrodeposition coating film formed using the composition is 400 kΩ.Math.cm.sup.2 or more; and a coating film viscosity of an electrodeposition coating film obtained from the composition is 3000 Pa.Math.s or less at 50° C.