A continuous multi-stage vertically sequenced gasification process for conversion of solid carbonaceous fuel material into clean (low tar) syngas. The process involves forming a pyrolysis residue bed having a uniform depth and width to pass raw syngas there through for an endothermic reaction, while controlling the reduction zone pressure drop, resident time and syngas flow space velocity during the endothermic reaction to form substantially tar free syngas, to reduce carbon content in the pyrolysis residue, and to reduce the temperature of raw syngas as compared to the temperature of the partial oxidation zone.

A continuous multi-stage vertically sequenced gasification process for conversion of solid carbonaceous fuel material into clean (low tar) syngas. The process involves forming a pyrolysis residue bed having a uniform depth and width to pass raw syngas there through for an endothermic reaction, while controlling the reduction zone pressure drop, resident time and syngas flow space velocity during the endothermic reaction to form substantially tar free syngas, to reduce carbon content in the pyrolysis residue, and to reduce the temperature of raw syngas as compared to the temperature of the partial oxidation zone.

A continuous multi-stage vertically sequenced gasification process for conversion of solid carbonaceous fuel material into clean (low tar) syngas. The process involves forming a pyrolysis residue bed having a uniform depth and width to pass raw syngas there through for an endothermic reaction, while controlling the reduction zone pressure drop, resident time and syngas flow space velocity during the endothermic reaction to form substantially tar free syngas, to reduce carbon content in the pyrolysis residue, and to reduce the temperature of raw syngas as compared to the temperature of the partial oxidation zone.

A continuous multi-stage vertically sequenced gasification process for conversion of solid carbonaceous fuel material into clean (low tar) syngas. The process involves forming a pyrolysis residue bed having a uniform depth and width to pass raw syngas there through for an endothermic reaction, while controlling the reduction zone pressure drop, resident time and syngas flow space velocity during the endothermic reaction to form substantially tar free syngas, to reduce carbon content in the pyrolysis residue, and to reduce the temperature of raw syngas as compared to the temperature of the partial oxidation zone.

A pyrolysis system for synthesizing and utilizing synthesized gas and synthesized biochar material. The pyrolysis system may include at least one hopper configured to hold biomass. The pyrolysis system may also include at least one top-lit up-draft pyrolyzer operably engaged with the at least one hopper and configured to receive the biomass from the at least one hopper at a feeding rate to convert the biomass into a first byproduct and a second byproduct different than the first byproduct. The pyrolysis system may also include at least one static mixer operably engaged with the at least one conically-shaped pyrolyzer and configured to convert the first byproduct to a combustion energy source.

A pyrolysis system for synthesizing and utilizing synthesized gas and synthesized biochar material. The pyrolysis system may include at least one hopper configured to hold biomass. The pyrolysis system may also include at least one top-lit up-draft pyrolyzer operably engaged with the at least one hopper and configured to receive the biomass from the at least one hopper at a feeding rate to convert the biomass into a first byproduct and a second byproduct different than the first byproduct. The pyrolysis system may also include at least one static mixer operably engaged with the at least one conically-shaped pyrolyzer and configured to convert the first byproduct to a combustion energy source.

A coke extrusion force estimation method includes: measuring irregularities on an inner wall surface of a carbonization chamber to acquire an oven wall profile; estimating an outer shape of a coke produced in the carbonization chamber based on the oven wall profile; defining an active state for a side surface position of the coke at which a coke width is smaller than an oven width and defining a passive state for a side surface position of the coke at which a coke width is larger than an oven width based on the oven wall profile and the estimated outer shape; and calculating oven wall friction force for each side surface position of the coke using a previously set apparent Young's modulus of the coke in accordance with definition of the active state or the passive state to estimate the extrusion force based on the oven wall friction force.