A method and apparatus for obtaining carbon fiber from carbon fiber waste (e.g., pre-preg and CFP waste). The method and apparatus selects, or is controlled to select, between using an oxygen free pyrolytic process to volatilize the epoxy resin or other matrix in which the fibers are held to liberate the fibers therefrom and, depending upon the type of pre-preg waste, using a reactor environment where the reactor atmosphere has about 1% to about 2% oxygen by volume. The reactor has a counterflow such that the carbon fibers are moved in one direction and the off gasses are moved in the opposite direction. A combination of steam at the reactor outlet and vacuum pressure at the reactor inlet create the counter flow.

A method and apparatus for obtaining carbon fiber from carbon fiber waste (e.g., pre-preg and CFP waste). The method and apparatus selects, or is controlled to select, between using an oxygen free pyrolytic process to volatilize the epoxy resin or other matrix in which the fibers are held to liberate the fibers therefrom and, depending upon the type of pre-preg waste, using a reactor environment where the reactor atmosphere has about 1% to about 2% oxygen by volume. The reactor has a counterflow such that the carbon fibers are moved in one direction and the off gasses are moved in the opposite direction. A combination of steam at the reactor outlet and vacuum pressure at the reactor inlet create the counter flow.

The present invention is directed to a unit and/or process for treating mill scale containing hydrocarbons, which improves emission levels and allows better control of the temperature during the heating stage. The unit and/or process comprises an indirect-fired rotary thermal reactor (2), a pre-treatment duct (18), a two-stage recovery unit wherein the first stage comprises an oil recovering assembly (4) and the second stage comprises an oil and water condensing unit (6), a coalescing oil filtration system (8) and a reactor combustion chamber (17) for recycled fuel.

The present invention is directed to a unit and/or process for treating mill scale containing hydrocarbons, which improves emission levels and allows better control of the temperature during the heating stage. The unit and/or process comprises an indirect-fired rotary thermal reactor (2), a pre-treatment duct (18), a two-stage recovery unit wherein the first stage comprises an oil recovering assembly (4) and the second stage comprises an oil and water condensing unit (6), a coalescing oil filtration system (8) and a reactor combustion chamber (17) for recycled fuel.

The invention relates to a system for the pyrolysis of waste material, in particular to the depolymerization of comminuted old tire material, and for producing an output material which can be further processed to form recovered carbon black. The system comprises at least one rotary kiln reactor, a quenching unit and burner unit. The rotary kiln reactor has a reactor drum, rotating during operation about a longitudinal axis, the interior of which has at least one heating zone, a reaction zone and a degassing zone. The burner unit is designed to burn pyrolysis gas to form a heating gas and to generate a heating gas flow through the heating jacket space, and is for this purpose connected to the heating jacket housing by way of heating gas lines.

The invention relates to a system for the pyrolysis of waste material, in particular to the depolymerization of comminuted old tire material, and for producing an output material which can be further processed to form recovered carbon black. The system comprises at least one rotary kiln reactor, a quenching unit and burner unit. The rotary kiln reactor has a reactor drum, rotating during operation about a longitudinal axis, the interior of which has at least one heating zone, a reaction zone and a degassing zone. The burner unit is designed to burn pyrolysis gas to form a heating gas and to generate a heating gas flow through the heating jacket space, and is for this purpose connected to the heating jacket housing by way of heating gas lines.

Provided are systems and related methods for processing organic polymeric feed materials—such as plastics—to form pyrolysis oil. The disclosed systems can be operated in a continuous manner and utilize novel liquid-solid separation techniques integrated with a novel condensing approach so as to operate in a product-efficient and an energy-efficient manner.

Described is a system for producing primarily diesel with some heavy fuel oil from plastic feedstock. The feedstock is received into a pyrolizer. There are two zones in the pyrolizer—one where the temperature is elevated during conveyance, and a second where the temperature is maintained. A distillation vessel receives fuel oils from the pyrolizer and agitates the oils at high temperature. A hydrogenation vessel then mixes the fuel liquid with H2 at a high pressure while recirculating to and from an expansion vessel to create converted fuel oil. A diesel distillation tank receives the converted fuel oil and creates diesel gas, which is then condensed to form a usable diesel product. Any remaining fuel oil is sent the heavy fuel oil tank.

This invention provides processes and systems for converting biomass into high-carbon biogenic reagents that are suitable for a variety of commercial applications. Some embodiments employ pyrolysis in the presence of an inert gas to generate hot pyrolyzed solids, condensable vapors, and non-condensable gases, followed by separation of vapors and gases, and cooling of the hot pyrolyzed solids in the presence of the inert gas. Additives may be introduced during processing or combined with the reagent, or both. The biogenic reagent may include at least 70 wt %, 80 wt %, 90 wt %, 95 wt %, or more total carbon on a dry basis. The biogenic reagent may have an energy content of at least 12,000 Btu/lb, 13,000 Btu/lb, 14,000 Btu/lb, or 14,500 Btu/lb on a dry basis. The biogenic reagent may be formed into fine powders, or structural objects. The structural objects may have a structure and/or strength that derive from the feedstock, heat rate, and additives.

This invention provides processes and systems for converting biomass into high-carbon biogenic reagents that are suitable for a variety of commercial applications. Some embodiments employ pyrolysis in the presence of an inert gas to generate hot pyrolyzed solids, condensable vapors, and non-condensable gases, followed by separation of vapors and gases, and cooling of the hot pyrolyzed solids in the presence of the inert gas. Additives may be introduced during processing or combined with the reagent, or both. The biogenic reagent may include at least 70 wt %, 80 wt %, 90 wt %, 95 wt %, or more total carbon on a dry basis. The biogenic reagent may have an energy content of at least 12,000 Btu/lb, 13,000 Btu/lb, 14,000 Btu/lb, or 14,500 Btu/lb on a dry basis. The biogenic reagent may be formed into fine powders, or structural objects. The structural objects may have a structure and/or strength that derive from the feedstock, heat rate, and additives.