Described is a novel process for fractionating biomass pyrolysis oil quantitatively into energy dense hydrophobic aromatic fraction and water-soluble organics in an economical and energy efficient manner. Using the concepts of solvents and anti-solvent behaviors to separate the pyrolysis oil, which is an emulsion, a method utilizing minimal quantities of solvents and water is proposed, by comparison with the existing methods to isolate the hydrophobic aromatic fraction, there is a volume reduction of greater than 50:1. Additionally, there is a significant time saving over the 24 hours for the accepted method as a solvent, and the anti-solvent system is spontaneous.

The present invention relates to a process for the conversion of plant oils, animal fats, waste food oils and carboxylic acids into renewable liquid fuels, such as bio-naphtha, bioQAV and renewable diesel, for use in combination with fossil fuels. The process is composed of two steps: hydrotreatment and hydrocracking. The effluent from the hydrotreatment step contains aromatics, olefins and compounds resulting from the polymerization of esters and acids. This is due to the use of partially reduced catalysts without the injection of a sulfiding agent and allows for the production of bioQAV of suitable quality for use in combination with fossil kerosene. Concurrently, the process generates, in addition to products in the distillation range of naphtha, kerosene and diesel, high molecular weight linear paraffins (up to 40 carbon atoms).

The present invention addresses to a process for the integrated production of H.sub.2 and aviation kerosene from renewable raw materials aiming at reducing CO.sub.2 emissions and consequently bringing benefits to reduce the impact of global warming on the planet. The process involves a hydrotreatment section to obtain n-paraffins followed by a hydroisomerization section to produce isoparaffins. The water and light hydrocarbons obtained in the isoparaffin production process are used for the production of H.sub.2 by the steam reforming process. An alcohol, such as ethanol or glycerin, with less than 6 carbon atoms, is fed into the hydrotreating section to make up the light hydrocarbon stream used in the production of renewable hydrogen.

A process for treating effluent streams in a renewable transportation fuel production process is described. One or more of the sour water stream and an acid gas stream are treated directly in thermal oxidation section. The process allows the elimination or size reduction of a sour water stripper unit, waste water treatment plant, and sulfur recovery unit.

Methods and systems to achieve clean fuel processing systems in which carbon dioxide emissions (1) from sources (2) may be processed in at least one processing reactor (4) containing a plurality of chemoautotrophic bacteria (5) which can convert the carbon dioxide emissions into biomass (6) which may then be used for various products (21) such as biofuels, fertilizer, feedstock, or the like. Sulfate reducing bacteria (13) may be used to supply sulfur containing compounds to the chemoautotrophic bacteria (5).

The present invention discloses a catalytic process for the manufacture of hydrogen and hydrocarbons simultaneously in the same reactor from renewable source, i.e. lipids, glycerides and fatty acids from plant, animal or algae oil, where in the multiple unstaurations in the renewable feedstock and the catalytic intermediates produced in the process from renewable feedstock is converted catalytically using simultaneous combination of in-situ occurring reactions. These in-situ occurring reactions are simultaneous combination of hydroconversion, reforming and water gas shift reactions wherein the reaction is performed in the presence of one or more metal sulfides form of metals of Group VI and/or Group IX and/or Group X elements, specifically comprises of one or more active metal combinations such as Co, W, Mo, Ni, P, with Pt, Pd encapsulated inside sodalite cages for prevention against poisoning from sulfur based compounds. The hydroconversion comprises of reactions in presence of hydrogen such as hydrocracking, dehydrogenation, dehydrocyclization, hydrodeoxygenation, hydrodesulfurization, hydrodenitrogenation, decarboxylation, decarbonylation, cyclization and aromatization reactions. The catalyst along with the active metals also includes porous silica-alumina, zeolite, silica, alumina, silicoaluminophosphates or a combination of two or more thereof used as support for the above said process. These catalysts are loaded in a graded beds (two or more beds of different catalyst mixtures) or simultaneously (mixture of different catalyst systems) and reacted specifically at lower temperatures than the steam reforming conditions i.e. at pressure from 10 to 150 atmosphere, average temperature of the catalytic bed from 250° C. to 500° C., space-velocity of from 0.5 h.sup.−1 to 8 h.sup.−1, and hydrogen to feed ratio of from 300 NL of hydrogen/L of feed to 3500 NL hydrogen/L of feed., Initially hydrogen gas is supplied for conversion of the renewable feed stocks, as the reaction process the hydrogen consumed during the conversion of plant, animal or algae oil into hydrocarbons is balanced from the in-situ reactions such as reforming, dehydrogenation, water gas shift etc occurring during the same process. This production of hydrogen makes the entire process refinery independent and more economical and sustainable. Along with hydrogen the renewable feed stock is also converted into hydrocarbons ranging between C1-C24 carbon number, comprising of n-paraffins, isoparaffins, cyclo paraffins, naphthenes, and aromatics and polynuclear aromatics.

A method is disclosed for reducing fouling in catalytic cracking. The method includes subjecting a recycled fossil-based feedstock to a heat treatment, evaporating the heat-treated feedstock, hydrotreating resulting evaporation distillate and performing catalytic cracking of the hydrotreated distillate in a presence of a solid acid catalyst.

The present technology relates to hydrocarbon fuels comprising renewable content. More particularly, the technology relates to manufacture of renewable diesel for potential use as aviation turbine fuel blendstock.

The present invention relates to an aviation fuel composition comprising an aviation range fuel component and a diesel range fuel component originating from renewable sources, the diesel range fuel component having a cloud point of at most about −20° C. and existent gum more than about 7 mg/100 ml, wherein existent gum of the aviation fuel composition is at most about 7 mg/100 ml.

Systems and methods are provided for integrated conversion of biomass to ultimately form naphtha and/or diesel boiling range products. The integrated conversion can include an initial conversion of biomass to alcohols, such as by fermentation, followed by conversion of alcohols to olefins and then olefins to naphtha, jet, and diesel boiling range compounds, with high selectivity for formation of diesel boiling range compounds. The integrated conversion process can be facilitated by using a common catalyst for both the conversion of alcohols to olefins and the conversion of olefins to naphtha and/or diesel boiling range compounds. For example, ZSM-48 (an MRE zeotype framework structure catalyst) can be used as the catalyst for both conversion of alcohols to olefins and for oligomerization of olefins with increased selectivity for formation of diesel boiling range products.