Methods and systems are provided for desalting wash water treatment and recycling processes and control of those processes. More specifically, treatment of wash water and wastewater streams using forward osmosis are provided. Additional methods and systems for desalting processes are provided, including recycling wash water. Methods for controlling operations of desalting systems and processes are provided.

A method of removing metals and amines from crude oil comprising adding an effective metal removing amount of one or more hydroxycarboxylic acids selected from lactic acid and malic acid and salts thereof to said crude oil; adding wash water to said crude oil; mixing said crude oil, acid and wash water to form an emulsion; and resolving said emulsion into an aqueous phase and crude oil having a reduced metals content.

The present application relates to a process for production of hydrocarbons comprising the steps of —converting a feed stream comprising alcohols, ethers or mixtures hereof over a metal-containing zeolite based catalyst, active in dehydrogenation of hydrocarbons, in a conversion step thereby obtaining a conversion effluent, —separating said effluent to obtain an aqueous process condensate stream, a liquid hydrocarbon stream and a gaseous stream, —removing part of the hydrogen formed in the conversion step, and recycling at least part of the gaseous and/or liquid hydrocarbon stream to the conversion step.

A supercritical water separation process and system is disclosed for the removal of metals, minerals, particulate, asphaltenes, and resins from a contaminated organic material. The present invention takes advantage of the physical and chemical properties of supercritical water to effect the desired separation of contaminants from organic materials and permit scale-up. At a temperature and pressure above the critical point of water (374° C., 22.1 MPa), nonpolar organic compounds become miscible in supercritical water (SCW) and polar compounds and asphaltenes become immiscible. The process and system disclosed continuously separates immiscible contaminants and solids from the supercritical water and clean oil product solution. The present invention creates a density gradient that enables over 95% recovery of clean oil and over 99% reduction of contaminants such as asphaltenes and particulate matter depending on the properties of the contaminated organic material.

The invention relates to a method for producing an oil rich fraction (OF) from primary feedstock (FS) that comprises water, first salt, second salt, and biomass. The feedstock (FS) is provided to a first reaction zone (Z1) of a conversion reactor (100), where it is allowed to react at a temperature of at least 350° C. in a pressure of at least 160 bar to form converted primary feedstock. The method comprises separating from the converted primary feedstock a first salt rich fraction (SF1), a second salt rich fraction (SF2), and an oil rich fraction (OF). The method comprises withdrawing the oil rich fraction (OF) from the first reaction zone (Z1) and withdrawing the first salt rich fraction (SF1) and the second salt rich fraction (SF2) from the conversion reactor (100). In the method the first salt rich fraction (SF1) comprises at least some of the first salt dissolved in the water, the second salt rich fraction (SF2) comprises at least some of the second salt in solid form, and at least one of the first salt and the second salt is a salt capable of catalysing the reaction of the biomass of the primary feedstock (FS) with the water of the primary feedstock (FS) to produce the oil rich fraction (OF). A device for the same.

Embodiments of the disclosure provide an aqueous reforming system and a method for upgrading heavy hydrocarbons. A hydrocarbon feed and a surfactant stream are combined to produce a first precursor stream. The first precursor stream and an alkali feed are combined to produce a second precursor stream. The second precursor stream and a transition metal feed are combined to produce a catalytic emulsion stream. The catalytic emulsion stream is heated to produce a catalytic suspension and a decomposition gas, where the decomposition gas is separated by a first separator. The catalytic suspension is combined with a preheated water stream to produce an aqueous reformer feed. The aqueous reformer feed is introduced to an aqueous reformer such that the heavy hydrocarbons undergo conversion reactions to produce an effluent stream. The effluent stream is introduced to a second separator to produce a heavy stream and a light stream. The light stream is introduced to a third separator to produce a gas stream, a distillate stream, and a spent water stream. Optionally, a portion of the distillate stream and the hydrocarbon feed can be combined to produce the first precursor stream such that the first precursor stream is in the absence of a surfactant.

Methods and systems are provided for desalting wash water treatment and recycling processes and control of those processes. More specifically, treatment of wash water and wastewater streams using forward osmosis are provided. Additional methods and systems for desalting processes are provided, including recycling wash water. Methods for controlling operations of desalting systems and processes are provided.

Disclosed is catalyst composition, a process for preparing the catalyst composition, and a use of the catalyst composition. The catalyst composition comprises 1 wt % to 4 wt % of free azacarbene, 1 wt % to 2 wt % of azacarbene iron, 15 wt % to 30 wt % of a phase transfer catalyst, 1 wt % to 5 wt % of a hydrogen donor, 5 wt % to 10 wt % of phosphoric acid, 0.5 wt % to 1 wt % of emulsifier, with the rest being solvent. This disclosure also provides a process for preparing the catalyst composition, comprising: mixing the free azacarbene and the azacarbene iron with the solvent according to a ratio, then adding and mixing the phase transfer catalyst and the hydrogen donor, then adding and mixing the phosphoric acid and the emulsifier to obtain the catalyst composition. The beneficial effect of this disclosure is: only less azacarbene iron and free azacarbene are needed to achieve rapid and efficient viscosity reduction of heavy oil.

An integrated catalytic process for upgrading a feed oil comprises the steps of introducing a catalyst precursor solution to a supercritical water (SCW) process unit, where the catalyst precursor solution comprises a catalyst precursor dissolved in liquid water; introducing a feed water to the SCW process unit; introducing the feed oil to the SCW process unit; treating the catalyst precursor solution, the feed water, and the feed oil in the SCW process unit to produce a SCW effluent, where the catalyst precursor is converted to catalyst particles; separating the SCW effluent in a separator unit to produce a SCW distillate product, a SCW residue product; introducing the SCW residue product to a slurry hydroprocessing unit, where the SCW residue product comprises the catalyst particles; treating the SCW residue product and the hydrogen gas in the slurry hydroprocessing unit to produce a product gas stream and an upgraded oil product.

A process for treating a feed oil in the presence of in situ produced catalyst particles comprising the steps of mixing the supercritical water feed with the pressurized precursor solution in a catalyst mixer to produce a supercritical water stream; withdrawing the supercritical water stream to a process line, where the catalyst precursor is converted to catalyst particles in the process line; mixing the supercritical water stream and the hot oil stream in the mixer to produce a mixed stream; introducing the mixed stream to a reactor; processing the heavy oil in the reactor in the presence of the catalyst particles to produce a reactor effluent; reducing a temperature of the reactor effluent to produce a cooled effluent; reducing a pressure of the cooled effluent to produce a depressurized effluent; and separating the depressurized effluent to produce a product gas, a product oil, and a product water.