A separation tank for crude oil. Fluid enters an inlet section of a center column of the tank via an offset inlet pipe so the fluid enters swirling. Solids that settle in the inlet section are removed by a center column drain and a solids removal system. Free gas rises and exits from the top of the tank. Liquid flows out of the center column via a diffuser that spirals the fluid evenly toward the wall of the tank where oil coalesces and wicks upward. Liquid flows downward around two flow diverting baffles where more oil coalesces and wicks upward via an oil conduit into the oil layer. The water flows under the lower flow diverting baffle and exits the tank through the outlet section. A large circular oil collector weir uniformly removes oil from the oil layer. Interface draw offs located below the oil-water interface remove excess BS&W.

A separation tank for crude oil. Fluid enters an inlet section of a center column of the tank via an offset inlet pipe so the fluid enters swirling. Solids that settle in the inlet section are removed by a center column drain and a solids removal system. Free gas rises and exits from the top of the tank. Liquid flows out of the center column via a diffuser that spirals the fluid evenly toward the wall of the tank where oil coalesces and wicks upward. Liquid flows downward around two flow diverting baffles where more oil coalesces and wicks upward via an oil conduit into the oil layer. The water flows under the lower flow diverting baffle and exits the tank through the outlet section. A large circular oil collector weir uniformly removes oil from the oil layer. Interface draw offs located below the oil-water interface remove excess BS&W.

A subsea fluids storage facility comprises a tank for holding and separating fluids which is equipped with ballast capacity and a separable base to be deployed upon the seabed in shallow or deep water, and the storage facility is connectable to a surface production facility, especially a buoy for processing fluids. In deep water the tank is held at a depth above the base for temperature controlled stabilization of produced oil in the tank.

A subsea fluids storage facility comprises a tank for holding and separating fluids which is equipped with ballast capacity and a separable base to be deployed upon the seabed in shallow or deep water, and the storage facility is connectable to a surface production facility, especially a buoy for processing fluids. In deep water the tank is held at a depth above the base for temperature controlled stabilization of produced oil in the tank.

A process for producing diluent for use in a hydrocarbon recovery process includes heating a dilbit feed stream comprising hydrocarbons produced from a hydrocarbon reservoir and an added diluent, to a temperature of 350° C. or less, fractionating the dilbit feed stream after heating to produce a light fraction and a heavy fraction, the light fraction comprising the diluent, additional light hydrocarbons, and sour water, separating the sour water from a remainder of the light fraction, and stabilizing the remainder of the light fraction to provide recovered diluent and cooling the recovered diluent. A volume of the recovered diluent is greater than a volume of the added diluent.

A process for producing diluent for use in a hydrocarbon recovery process includes heating a dilbit feed stream comprising hydrocarbons produced from a hydrocarbon reservoir and an added diluent, to a temperature of 350° C. or less, fractionating the dilbit feed stream after heating to produce a light fraction and a heavy fraction, the light fraction comprising the diluent, additional light hydrocarbons, and sour water, separating the sour water from a remainder of the light fraction, and stabilizing the remainder of the light fraction to provide recovered diluent and cooling the recovered diluent. A volume of the recovered diluent is greater than a volume of the added diluent.

A crude oil demulsification system includes a vessel. A cyclonic separator is disposed outside the vessel. The cyclonic separator is configured to receive and separate phases of a multi-phase fluid stream into a gaseous stream and a liquid stream that includes a first liquid phase and a second liquid phase by inducing cyclonic flow. A heat exchanger is fluidically connected to the cyclonic separator. The heat exchanger is disposed outside the vessel, and is configured to receive the liquid stream and to heat the liquid stream by exchanging heat with a heating medium flowed through the heat exchanger. An electrostatic coalescer is fluidically connected to the heat exchanger and is disposed inside the vessel. The electrostatic coalescer is configured to receive the liquid stream heated by the heat exchanger and to demulsify the liquid stream by causing coalescence of liquid droplets of one of the first or second liquid phases.

A method of recycling gaseous hydrocarbons includes flowing a hydrocarbon gas composition from a secondary separator into a compressor unit to form a compressed mixture. The secondary separator includes a crude liquid hydrocarbon input stream from a primary separator. The method includes flowing the compressed mixture into a cooling unit to cool the compressed mixture, to form a cooled composition comprising liquid hydrocarbons. The method includes flowing the liquid hydrocarbons from the cooled composition into the primary separator.

A method of recycling gaseous hydrocarbons includes flowing a hydrocarbon gas composition from a secondary separator into a compressor unit to form a compressed mixture. The secondary separator includes a crude liquid hydrocarbon input stream from a primary separator. The method includes flowing the compressed mixture into a cooling unit to cool the compressed mixture, to form a cooled composition comprising liquid hydrocarbons. The method includes flowing the liquid hydrocarbons from the cooled composition into the primary separator.

An oil, water, and solid impurity separation device capable of realizing crude oil gathering and transferring is provided, which includes: a centrifuge including a liquid mixing inlet communicated to an inside thereof, and pure crude oil outlets disposed at two sides of the liquid mixing inlet and used for injecting a filtered liquid; a strainer, an input end of which is connected with one pure crude oil outlet through a pipeline, a vacuum power assembly for providing power is arranged on the pipeline; a filtering assembly, an input end of which is connected with an output end of the strainer, two individual branches are formed by an output part of the filtering assembly and an oil discharging assembly, as well as the output part of the filtering assembly and an impurity discharging assembly, respectively; one branch is an oil outlet, and another branch is an impurity outlet.