Multi-metallic bulk catalysts and methods for synthesizing the same are provided. The multi-metallic bulk catalysts contain nickel, molybdenum tungsten, yttrium, and optionally, copper, titanium and/or niobium. The catalysts are useful for hydroprocessing, particularly hydrodesulfurization and hydrodenitrogenation, of hydrocarbon feedstocks.

Multi-metallic bulk catalysts and methods for synthesizing the same are provided. The multi-metallic bulk catalysts contain nickel, molybdenum tungsten, yttrium, and optionally, copper, titanium and/or niobium. The catalysts are useful for hydroprocessing, particularly hydrodesulfurization and hydrodenitrogenation, of hydrocarbon feedstocks.

Multi-metallic bulk catalysts and methods for synthesizing the same are provided. The multi-metallic bulk catalysts contain nickel, molybdenum tungsten, yttrium, and optionally, copper, titanium and/or niobium. The catalysts are useful for hydroprocessing, particularly hydrodesulfurization and hydrodenitrogenation, of hydrocarbon feedstocks.

Multi-metallic bulk catalysts and methods for synthesizing the same are provided. The multi-metallic bulk catalysts contain nickel, molybdenum tungsten, yttrium, and optionally, copper, titanium and/or niobium. The catalysts are useful for hydroprocessing, particularly hydrodesulfurization and hydrodenitrogenation, of hydrocarbon feedstocks.

The present invention relates to a catalyst precursor for forming a molybdenum disulfide catalyst through a reaction with sulfur in heavy oil and to a method for hydrocracking heavy oil by using same. According to the present invention, the yield of a low-boiling liquid product with a high economic value in the products by heavy oil cracking can be increased, and the yield of a relatively uneconomical gas product or coke (toluene insoluble component), which is a byproduct, can be significantly lowered.

The present invention relates to a catalyst precursor for forming a molybdenum disulfide catalyst through a reaction with sulfur in heavy oil and to a method for hydrocracking heavy oil by using same. According to the present invention, the yield of a low-boiling liquid product with a high economic value in the products by heavy oil cracking can be increased, and the yield of a relatively uneconomical gas product or coke (toluene insoluble component), which is a byproduct, can be significantly lowered.

A process is provided to partially upgrade heavy oil using two or more reaction zones connected in series, each reaction zone being a continuous stirred tank maintained at hydrocracking conditions. The heavy oil feedstock and a solid particulate catalyst are stirred to form pumpable slurry which is heated to a target hydrocracking temperature and then continuously fed to the first reaction zone. Hydrogen is continuously introduced to the reaction zone to achieve hydrocracking and to produce a volatile vapour stream carried upwardly by the hydrogen to produce an overhead vapour stream. The hydrocracked heavy oil slurry from one reaction zone is fed to a next reaction zone also maintained under hydrocracking conditions with a continuous hydrogen feed to produce a volatile vapour stream. The overhead vapour stream from each reactor zone is continuously removed, and the hydrocracked heavy oil slurry from the last of the reaction zones is removed.

Methods and systems for hydrocracking a heavy oil feedstock include using a colloidal or molecular catalyst (e.g., molybdenum sulfide) and provide for concentration of the colloidal or molecular catalyst within the lower quality materials requiring additional hydrocracking in one or more downstream reactors. In addition to increased catalyst concentration, the inventive systems and methods provide increased reactor throughput, increased reaction rate, and of course higher conversion of asphaltenes and lower quality materials. Increased conversion levels of asphaltenes and lower quality materials also reduces equipment fouling, enables the reactor to process a wider range of lower quality feedstocks, and can lead to more efficient use of a supported catalyst if used in combination with the colloidal or molecular catalyst.

Methods and systems for hydrocracking a heavy oil feedstock include using a colloidal or molecular catalyst (e.g., molybdenum sulfide) and provide for concentration of the colloidal or molecular catalyst within the lower quality materials requiring additional hydrocracking in one or more downstream reactors. In addition to increased catalyst concentration, the inventive systems and methods provide increased reactor throughput, increased reaction rate, and of course higher conversion of asphaltenes and lower quality materials. Increased conversion levels of asphaltenes and lower quality materials also reduces equipment fouling, enables the reactor to process a wider range of lower quality feedstocks, and can lead to more efficient use of a supported catalyst if used in combination with the colloidal or molecular catalyst.

The present invention relates to the use, in a method for in-situ activation of at least one hydrotreating, in particular hydrocracking, catalyst, of at least one nitrogen compound having at least one of the following characteristics: a) a nitrogen content by weight in the range from 15 to 35 wt %, relative to the total weight of the nitrogen compound; b) a number of nitrogen atoms in the range from 2 to 20; c) a boiling point in the range from 140° C. to 300° C.; and d) said nitrogen compound being in liquid form at room temperature and atmospheric pressure. The present invention also relates to the method for in-situ activation of at least one hydrotreating catalyst comprising at least one step of sulphiding said hydrotreating catalyst in the presence of a sulphiding agent, and a step of passivation of said hydrotreating catalyst in the presence of said at least one nitrogen compound.