A method is disclosed for reducing fouling in catalytic cracking. The method includes subjecting a recycled fossil-based feedstock to a heat treatment, evaporating the heat-treated feedstock, hydrotreating resulting evaporation distillate and performing catalytic cracking of the hydrotreated distillate in a presence of a solid acid catalyst.

A method for separating a lubrication oil from a waste fluid includes separating water from the waste fluid by heating the waste fluid while sealed in a first vacuum chamber to a first temperature and first pressure. Fuel oil is separated from a fluid received from the first vacuum chamber by heating the fluid while sealed in a second vacuum chamber to a second temperature that is higher than the first temperature and at a second pressure. Finally, the lubrication oil is separated from a fluid received from the second vacuum chamber by heating the fluid received from the second vacuum chamber while sealed in a third vacuum chamber to a third temperature that is higher than the second temperature and at a third pressure.

The process is for thermally treating a feed material. The process comprises at least one step performed in a rotating kiln operating under positive pressure with a pressure control system and wherein in the process a sweep gas, that is an inert gas or a substantially non-reactive gas, is injected into the rotating kiln or in the feed stream entering the rotating operating kiln; or at least one step performed in a rotating kiln operating under positive pressure managing system; or at least one step performed in a rotating kiln wherein a sweep gas is injected in the rotating kiln or in the feed stream entering the rotating operating kiln. In step a), or in b) or in step c), the conditions of the thermal treatment are managed in order that the exit stream, after cooling, result in at least one liquid phase that is preferably essentially an oily liquid phase.

A method for recovering base oil from waste lubricating oil by separating base oil range constituents from a waste lubricating oil mixture, thereafter separating higher quality base oil constituents and lower quality base oil constituents from the base oil recovered from the waste lubricating oil mixture and thereafter treating the lower quality base oil constituents to produce marketable base oil. The total base oil produced from a waste lubricating oil mixture by this process is greater than the quantity producible by previous processes using only base oil separation from the waste lubricating oil mixture or processes which use only treatment of the base oil recovered from the waste lubricating oil mixture to produce the product base oil.

Systems and methods are provided for the fractionation of lubricant feeds. A lubricant feed can be introduced into a vacuum distillation tower having a reduced pressure and a reduced or minimized water vapor partial pressure. The lubricant feed can be separated into a plurality of lubricant boiling range products. The can allow an overlap in boiling ranges of one or more products separated from the lubricant feed to be reduced or minimized.

Described herein is a base oil synthesis via ionic catalyst oligomerization further utilizing a hydrophobic process for removing an ionic catalyst from a reaction mixture with a silica gel composition, specifically a reaction mixture comprising an oligomerization reaction to produce PAO utilizing an ionic catalyst wherein the ionic catalyst is removed post reaction.

Described herein is a base oil synthesis via ionic catalyst oligomerization further utilizing a hydrophobic process for removing an ionic catalyst from a reaction mixture with a silica gel composition, specifically a reaction mixture comprising an oligomerization reaction to produce PAO utilizing an ionic catalyst wherein the ionic catalyst is removed post reaction.

The process and apparatus enables purification of a recycle hydrogen gas stream from hydroprocessing biorenewable feedstocks. The recycle gas stream is fed to a methanator reactor to hydrogenate carbon monoxide in the gas stream to water and methane. Other acid gases can be removed by scrubbing preferably upstream of the methanator. Removal of carbon monoxide omits the need for a hydrogen purge stream to avoid carbon monoxide accumulation and enables use of the hydrogen for a downstream hydroisomerization reaction.

The process and apparatus enables purification of a recycle hydrogen gas stream from hydroprocessing biorenewable feedstocks. The recycle gas stream is fed to a methanator reactor to hydrogenate carbon monoxide in the gas stream to water and methane. Other acid gases can be removed by scrubbing preferably upstream of the methanator. Removal of carbon monoxide omits the need for a hydrogen purge stream to avoid carbon monoxide accumulation and enables use of the hydrogen for a downstream hydroisomerization reaction.

A method is disclosed for reducing fouling in catalytic cracking. The method includes subjecting a recycled fossil-based feedstock to a heat treatment, evaporating the heat-treated feedstock, hydrotreating resulting evaporation distillate and performing catalytic cracking of the hydrotreated distillate in a presence of a solid acid catalyst.