C10J2300/0959

System and method for liquid fuel production from carbonaceous materials using recycled conditioned syngas

A method of producing liquid fuel and/or chemicals from a carbonaceous material entails combusting a conditioned syngas in pulse combustion heat exchangers of a steam reformer to help convert carbonaceous material into first reactor product gas which includes carbon monoxide, hydrogen, carbon dioxide and other gases. A portion of the first reactor product gas is transferred to a hydrogen reformer into which additional conditioned syngas is added and a reaction carried out to produce an improved syngas. The improved syngas is then subject to one or more gas clean-up steps to form a new conditioned syngas. A portion of the new conditioned syngas is recycled to be used as the conditioned syngas in the pulse combustion heat exchangers and in the hydrocarbon reformer. A system for carrying out the method include, a steam reformer, a hydrocarbon reformer, first and second gas-cleanup systems, a synthesis system and an upgrading system.

WASTE PROCESSING SYSTEM

The invention relates to an apparatus for producing syngas, typically from municipal waste. In particular, a gasifier is used in combination with a plasma furnace. The system is configured so that non-airborne char generated in the gasifier is removed from the system prior to delivery to the plasma furnace. This enhances the energy efficiency of the system whilst still yielding excellent yields of syngas.

VITRIFICATION MATERIALS TO PARTIAL OXIDATION GASIFIER

A method of producing synthesis gas is provided. The method includes feeding a waste plastic feedstock into a partial oxidation gasifier. The waste plastic feedstock includes one or more vitrification materials. The method also includes partially oxidizing the waste plastic within the partial oxidation gasifier to produce the synthesis gas.

Phosphorus coal gasification reaction device for combined production of yellow phosphorus and syngas
20230002693 · 2023-01-05 ·

Disclosed is a phosphorus coal gasification reaction device for combined production of yellow phosphorus and syngas, including a stock bin, a mineral aggregate lock hopper, a phosphorous coal gasification reactor, a slag quench chamber and a slag lock hopper. In the phosphorous coal gasification reactor, a drying zone, a dry distillation zone, a combustion zone, a phosphate rock reduction zone, and a slag bath zone are formed from top to bottom. A gas product outlet communicating with the phosphorous coal gasification reactor is installed at a top of the phosphorous coal gasification reactor, two to eight fuel burners are symmetrically arranged on the combustion zone, and an auxiliary burner communicating with the slag bath zone is arranged at the bottom of the slag bath zone. The reactor device can improve the production capacity of the yellow phosphorus, and reduce the emission of CO.sub.2.

SYSTEM FOR COMBINED PRODUCTION OF YELLOW PHOSPHORUS AND SYNGAS

A system for combined production of yellow phosphorous and syngas is disclosed. The air separation unit, the pulverized coal preparation unit and the mineral aggregate forming unit are respectively connected to a gas inlet and a top feeding port of the phosphorus coal gasifier; phosphorus-containing syngas obtained from phosphorus coal gasifier is connected to a gas inlet of the separating washing unit through an outlet of the phosphorous coal gasifier; Yellow phosphorus products and crude syngas are respectively output from the output port of the separating washing unit; and then the crude syngas is purified to obtain refined syngas. A slag discharge port at the bottom of the phosphorus coal gasifier is connected to an input port of a slag cold quenching unit. The system can improve the available energy of yellow phosphorous production, the production capacity of yellow phosphorus and the yield of syngas, and reduce CO.sub.2 emission.

Fuel production system
11566192 · 2023-01-31 · ·

A fuel production system 1 includes a gasification unit 3; an electrolysis unit 60 that is connected to a renewable power generating unit 5 and a commercial power grid 8 and produces hydrogen using electric power; and a control unit 7 that determines a power index that depending on the carbon dioxide emission intensity of the electric power supplied from the commercial power grid 8. When the remaining amount of hydrogen is smaller than a lower threshold, the control unit 7 causes electric power to be supplied to the electrolysis unit 60 from the renewable power generating unit 5 and the commercial power grid 8 for production of hydrogen, and controls, based on the power index, the amount of hydrogen supplied by a hydrogen supply pump 64 and the amount of commercial power supply from the commercial power grid 8 to the electrolysis unit 60.

PYROLYSIS APPARATUS AND PYROLYSIS METHOD

The pyrolysis apparatus includes a fluid bed furnace (1), a first partition wall (11) dividing inside of the fluid bed furnace (1) into a pyrolysis chamber (4) and a combustion chamber (5), a second partition wall (12) dividing the combustion chamber (5) into a main combustion chamber (6) and a settling combustion chamber (7), a first gas diffuser (15), a second gas diffuser (25), and a third gas diffuser (35) configured to supply a first fluidizing gas, a second fluidizing gas, and a third fluidizing gas to the pyrolysis chamber (4), the main combustion chamber (6), and the settling combustion chamber (7), respectively, a first raw-material supply device (71) configured to supply a first raw material to the pyrolysis chamber (4) with a first supply amount, a second raw-material supply device (72) configured to supply a second raw material to the pyrolysis chamber (4) with a second supply amount, and an operation controller (200) configured to independently control operations of the first raw-material supply device (71) and the second raw-material supply device (72).

Sandwich gasification process for high-efficiency conversion of carbonaceous fuels to clean syngas with zero residual carbon discharge
11702604 · 2023-07-18 ·

gasifier and a gasification process provides a long, uniform temperature zone in the gasifier, regardless of the particle size, chemical composition, and moisture content of the fuel by sandwiching a reduction zones between two oxidation zones. The gasifier and gasification process produces a char that is more energy-dense and almost devoid of moisture, affording an additional (char) oxidation zone with a temperature that is higher than a first oxidation zone which is closer to an evaporation and devolatilization zone. As such, the additional (char) oxidation zone contributes to augmenting the reduction zone temperature, providing a favorable dual impact in improving syngas composition and near-complete conversion of the tar.

Processes and Systems for Converting a Hydrocarbon-Containing Feed

Processes and systems for converting a hydrocarbon-containing feed. The feed and heated particles can be contacted within a pyrolysis zone to effect pyrolysis of at least a portion of the feed to produce a pyrolysis zone effluent and a first gaseous stream rich in olefins and a first particle stream rich in the particles can be obtained therefrom. At least a portion of the first particle stream, an oxidant, and steam can be fed into a gasification zone and contacted therein to effect gasification of at least a portion of coke disposed on the surface of the particles to produce a gasification zone effluent. A second gaseous stream rich in a synthesis gas and a second particle stream rich in heated and regenerated particles can be obtained from the gasification zone effluent. At least a portion of the second particle stream can be fed into the pyrolysis zone.

PROCESS AND APPARATUS FOR PRODUCING SYNTHESIS GAS THROUGH THERMOCHEMICAL CONVERSION OF BIOMASS AND WASTE MATERIALS

The present invention provides a process and apparatus for converting feedstock comprising biomass and/or carbon-containing solid waste material to synthesis gas. The process comprises supplying the feedstock to a gasifier comprising a fluidized bed zone and a post-gasification zone and contacting the feedstock with a gasification agent at a plurality of different operating temperatures based on the ash softening temperature of the feedstock and finally recovering the synthesis gas. The apparatus is configured to perform the process and comprises a plurality of nozzles arranged at an acute angle relative to a horizontal plane of the gasifier.