An integrated refinery process for the disposal of metal-containing spent coked catalyst from hydrotreating and/or hydrocracking unit operations includes introducing the spent coked catalyst into a membrane wall gasification reactor in the form of flowable particles along with predetermined amounts of oxygen and steam based upon an analysis of the hydrocarbon content of the coke, and optionally, a liquid hydrocarbon; gasifying the feed to produce synthesis gas and a slag material; recovering and subjecting the slag material to further processes in preparation for a leaching step to solubilize and form one or more active phase metal compounds that are recovered from the leaching solution, either separately by sequential processing, or together. The recovered active metal compounds can be used, e.g., in preparing fresh catalyst for use in the refinery's hydroprocessing units.

The process described herein converts biomass directly into a combination of hydrogen, methane and carbon dioxide. A portion of the gases are collected at pressures above the thermodynamic critical pressure for water, which is 3200 psi (pounds per square inch). Typical operating pressure at the point where the first portion of gas collected can range from 3200 psi to 6000 psi. Upon cooling, most of the CO.sub.2 condenses to a liquid. At this density and pressure, the CO.sub.2 can be injected into a deep well aquifer to sequester the carbon dioxide. The overall process is superior to carbon neutral processes, can be carbon negative, and possesses the potential to reverse atmospheric CO.sub.2 trends if implemented on a global scale.

An integrated refinery process for the disposal of metal-containing spent coked catalyst from hydrotreating and/or hydrocracking unit operations includes introducing the spent coked catalyst into a membrane wall gasification reactor in the form of flowable particles along with predetermined amounts of oxygen and steam based upon an analysis of the hydrocarbon content of the coke, and optionally, a liquid hydrocarbon; gasifying the feed to produce synthesis gas and a slag material; recovering and subjecting the slag material to further processes in preparation for a leaching step to solubilize and form one or more active phase metal compounds that are recovered from the leaching solution, either separately by sequential processing, or together. The recovered active metal compounds can be used, e.g., in preparing fresh catalyst for use in the refinery's hydroprocessing units.