A system is described for automatically processing biomass using a series of mechanisms that operate in unison to maintain solids flow through small gasifiers that are otherwise prone to blockage. The system can include an anti jamming mechanism to automatically clear jams within said gasifier using input from at least one sensor.

A method of online control of a slag-forming process of gasification of a carbonaceous solid fuel, especially coal, in a gasification reactor with supply of a gasifying agent and a moderator is provided. Certain embodiments relate to a gasification process for producing a product gas including carbon monoxide and hydrogen from a solid fuel, to a computer program for online control of the slag-forming gasification process, and to a plant for conducting a gasification process for producing a product gas including carbon monoxide and hydrogen from a solid fuel. Certain aspects of the invention combine an online solid fuel analysis with a process model in order to operate a gasification process for solid fuels by the feed-forward principle at the thermodynamically optimal operating point. The invention permits the establishment of the operating point in real time in order to react to rapid variations in the composition of the solid fuel. Certain embodiments also permit the complete automation of the gasification process.

Described are an intelligence system and process for material blending in the gasification. The system includes a subsystem for material blending in the gasification, wherein the subsystem for material blending in the gasification includes a raw material property rapid analysis module, for obtaining raw material property parameters of raw materials according to characteristic spectral line intensities of in-furnace raw materials; a blended material property prediction module, for establishing a prediction model, and predicting blended material property parameters by means of the prediction model according to raw material property parameters and raw material proportions; a blending scheme optimization module, for establishing an optimization model, and obtaining an optimized blending scheme by means of the optimization model according to blended material property parameters; a blending scheme economy evaluation module, for outputting a blending scheme with the optimum technical economy.

A two-stage syngas production method to produce a final product gas from a carbonaceous material includes producing a first product gas in a first reactor, separating char from the first product gas to produce separated char and char-depleted product gas, and separately reacting the separated char and the char-depleted product gas with an oxygen-containing gas in a second reactor to produce a final product gas. The separated char is introduced into the second reactor above the char-depleted product gas. The solids separation device may include serially connected cyclones, and the separated char may be entrained in a motive fluid in an eductor to produce a char and motive fluid mixture prior to being transferred to the second reactor. A biorefinery method produces a purified product from the final product gas.

A method and process arrangement for producing hydrocarbons from polymer-based waste in which the polymer-based waste is gasified with steam at low temperature in a gasifier for forming a product mixture, and the temperature is 640-750° C., and the product mixture is supplied from the gasifier to a recovery unit of the hydrocarbons for separating at least one hydrocarbon fraction.

A two-stage syngas production method to produce a final product gas from a carbonaceous material includes producing a first product gas in a first reactor, separating char from the first product gas to produce separated char and char-depleted product gas, and separately reacting the separated char and the char-depleted product gas with an oxygen-containing gas in a second reactor to produce a final product gas. The separated char is introduced into the second reactor above the char-depleted product gas. The solids separation device may include serially connected cyclones, and the separated char may be entrained in a motive fluid in an eductor to produce a char and motive fluid mixture prior to being transferred to the second reactor. A biorefinery method produces a purified product from the final product gas.

A two-stage syngas production method to produce a final product gas from a carbonaceous material includes producing a first product gas in a first reactor, separating char from the first product gas to produce separated char and char-depleted product gas, and separately reacting the separated char and the char-depleted product gas with an oxygen-containing gas in a second reactor to produce a final product gas. The separated char is introduced into the second reactor above the char-depleted product gas. The solids separation device may include serially connected cyclones, and the separated char may be entrained in a motive fluid in an eductor to produce a char and motive fluid mixture prior to being transferred to the second reactor. A biorefinery method produces a purified product from the final product gas.

A two-stage syngas production method to produce a final product gas from a carbonaceous material includes producing a first product gas in a first reactor, separating char from the first product gas to produce separated char and char-depleted product gas, and separately reacting the separated char and the char-depleted product gas with an oxygen-containing gas in a second reactor to produce a final product gas. The separated char is introduced into the second reactor above the char-depleted product gas. The solids separation device may include serially connected cyclones, and the separated char may be entrained in a motive fluid in an eductor to produce a char and motive fluid mixture prior to being transferred to the second reactor. A biorefinery method produces a purified product from the final product gas.

A system is described for automatically processing biomass using a series of mechanisms that operate in unison to maintain solids flow through small gasifiers that are otherwise prone to blockage. The system can include an anti jamming mechanism to automatically clear jams within said gasifier using input from at least one sensor.

A method of online control of a slag-forming process of gasification of a carbonaceous solid fuel, especially coal, in a gasification reactor with supply of a gasifying agent and a moderator is provided. Certain embodiments relate to a gasification process for producing a product gas including carbon monoxide and hydrogen from a solid fuel, to a computer program for online control of the slag-forming gasification process, and to a plant for conducting a gasification process for producing a product gas including carbon monoxide and hydrogen from a solid fuel. Certain aspects of the invention combine an online solid fuel analysis with a process model in order to operate a gasification process for solid fuels by the feed-forward principle at the thermodynamically optimal operating point. The invention permits the establishment of the operating point in real time in order to react to rapid variations in the composition of the solid fuel. Certain embodiments also permit the complete automation of the gasification process.