C10K1/04

PYROLYSIS SYSTEM, A METHOD FOR PRODUCING PURIFIED PYROLYSIS GAS AND PYROLYSIS LIQUIDS AND USE OF A PYROLYSIS SYSTEM
20230038042 · 2023-02-09 ·

Disclosed is a pyrolysis system (1) comprising a pyrolysis reactor (2) arranged for producing pyrolysis gas and a first condensing unit (3) arranged to cool the pyrolysis gas to a first temperature to condense a first pyrolysis liquid (20). The system further comprises a second condensing unit (4) arranged to cool the pyrolysis gas to a second temperature to condense a second pyrolysis liquid (21), wherein the first temperature is higher than the second temperature. The system also comprises a return conduit (5) arranged to guide a portion of the pyrolysis gas back into the pyrolysis reactor (2) to drive the pyrolysis process, and heating means (6) arranged to increase the temperature of the portion of the pyrolysis gas before it reenters the pyrolysis reactor (2). The pyrolysis reactor (2) is a fixed bed counterflow pyrolysis reactor (2) comprising a pyrolysis gas outlet (7) arranged at an upper part (8) of the pyrolysis reactor (2) through which the produced pyrolysis gas leaves the pyrolysis reactor (2), a pyrolysis gas inlet (9) arranged at a lower part (10) of the pyrolysis reactor (2), through which the heated pyrolysis gas reenters the pyrolysis reactor (2), a feedstock inlet (11) arranged at the upper part (8) of the pyrolysis reactor (2) through which feedstock (19) enters the pyrolysis reactor (2) and a char outlet (12) arranged at the lower part (10) of the pyrolysis reactor (2), through which char produced in the pyrolysis reactor (2) leaves the pyrolysis reactor (2). Furthermore, a method for producing producing purified pyrolysis gas and pyrolysis liquids and use of a pyrolysis system (1) is disclosed.

PYROLYSIS SYSTEM, A METHOD FOR PRODUCING PURIFIED PYROLYSIS GAS AND PYROLYSIS LIQUIDS AND USE OF A PYROLYSIS SYSTEM
20230038042 · 2023-02-09 ·

Disclosed is a pyrolysis system (1) comprising a pyrolysis reactor (2) arranged for producing pyrolysis gas and a first condensing unit (3) arranged to cool the pyrolysis gas to a first temperature to condense a first pyrolysis liquid (20). The system further comprises a second condensing unit (4) arranged to cool the pyrolysis gas to a second temperature to condense a second pyrolysis liquid (21), wherein the first temperature is higher than the second temperature. The system also comprises a return conduit (5) arranged to guide a portion of the pyrolysis gas back into the pyrolysis reactor (2) to drive the pyrolysis process, and heating means (6) arranged to increase the temperature of the portion of the pyrolysis gas before it reenters the pyrolysis reactor (2). The pyrolysis reactor (2) is a fixed bed counterflow pyrolysis reactor (2) comprising a pyrolysis gas outlet (7) arranged at an upper part (8) of the pyrolysis reactor (2) through which the produced pyrolysis gas leaves the pyrolysis reactor (2), a pyrolysis gas inlet (9) arranged at a lower part (10) of the pyrolysis reactor (2), through which the heated pyrolysis gas reenters the pyrolysis reactor (2), a feedstock inlet (11) arranged at the upper part (8) of the pyrolysis reactor (2) through which feedstock (19) enters the pyrolysis reactor (2) and a char outlet (12) arranged at the lower part (10) of the pyrolysis reactor (2), through which char produced in the pyrolysis reactor (2) leaves the pyrolysis reactor (2). Furthermore, a method for producing producing purified pyrolysis gas and pyrolysis liquids and use of a pyrolysis system (1) is disclosed.

LOW-WATER-INTENSITY BIOCARBON PRODUCTS, AND PROCESSES FOR PRODUCING LOW-WATER-INTENSITY BIOCARBON PRODUCTS
20230012217 · 2023-01-12 ·

The processes disclosed herein are environmentally friendly technologies to produce biocarbon products with low water intensity as well as low carbon intensity. Some variations provide a low-water-intensity process for producing a biocarbon product, comprising: providing a starting feedstock comprising biomass and water; drying the starting feedstock to generate a dried feedstock and a first vapor; pyrolyzing the dried feedstock to generate hot solids and a second vapor; condensing the first vapor to generate a first condensed liquid having a first pH from about 1 to about 7; condensing the second vapor to generate a second condensed liquid having a second pH from about 1 to about 7; forming acid water comprising the first condensed liquid, the second condensed liquid, or a mixture thereof; washing and cooling the hot solids using the acid water, to generate washed, cooled solids; and recovering the washed, cooled solids as a low-water-intensity biocarbon product.

SYSTEM AND PROCESS FOR CONVERTING WASTE PLASTIC INTO FUEL
20180010049 · 2018-01-11 ·

An apparatus is provided for processing reusable fuel comprising: a continuous material supply assembly; a heated airlock feeder configured to continuously receive and process the material supply received therein; a reactor configured to receive the processed material from the heated airlock feeder; and a vapor refining system configured to process vapor supplied by the reactor. The apparatus may comprise a char disposal system configured to eliminate char from the reactor. The apparatus may also comprise a thermal expansion system configured to allow thermal expansion of the reactor. A cooling system may be configured to receive processed fuel from the reactor.

SYSTEM FOR COMBINED PRODUCTION OF YELLOW PHOSPHORUS AND SYNGAS

A system for combined production of yellow phosphorous and syngas is disclosed. The air separation unit, the pulverized coal preparation unit and the mineral aggregate forming unit are respectively connected to a gas inlet and a top feeding port of the phosphorus coal gasifier; phosphorus-containing syngas obtained from phosphorus coal gasifier is connected to a gas inlet of the separating washing unit through an outlet of the phosphorous coal gasifier; Yellow phosphorus products and crude syngas are respectively output from the output port of the separating washing unit; and then the crude syngas is purified to obtain refined syngas. A slag discharge port at the bottom of the phosphorus coal gasifier is connected to an input port of a slag cold quenching unit. The system can improve the available energy of yellow phosphorous production, the production capacity of yellow phosphorus and the yield of syngas, and reduce CO.sub.2 emission.

METHOD AND APPARATUS FOR SEPARATING CARBON DIOXIDE FROM A RESIDUAL GAS IN A FLUIDISED BED CATALYTIC CRACKING PLANT (FCC)
20230023477 · 2023-01-26 ·

A process for separating carbon dioxide from a waste gas of a fluid catalytic cracking installation including converting at least a portion of the carbon monoxide of the waste gas into carbon dioxide to form a flow enriched in carbon dioxide, separating at least a portion of the flow enriched in carbon dioxide to form a gas enriched in carbon dioxide and depleted in nitrogen and a gas rich in nitrogen and depleted in carbon dioxide, and at least a portion of the gas enriched in carbon dioxide and depleted in nitrogen is separated by way of separation at a temperature of less than 0° C. to form a fluid rich in carbon dioxide and a fluid depleted in carbon dioxide and sending a gas containing at least 90% oxygen to combustion.

PRODUCING BIOCARBON PELLETS WITH HIGH FIXED-CARBON CONTENT AND OPTIMIZED REACTIVITY, AND BIOCARBON PELLETS OBTAINED THEREFROM
20230020752 · 2023-01-19 ·

Some variations provide a process for producing biocarbon pellets, comprising: pyrolyzing a biomass-containing feedstock in a first pyrolysis reactor to generate a first biogenic reagent and a pyrolysis vapor; introducing the pyrolysis vapor to a separation unit, to generate a pyrolysis precipitate in liquid or solid form; contacting the first biogenic reagent with the pyrolysis precipitate, thereby generating an intermediate material; pelletizing the intermediate material, to generate intermediate pellets; optionally, drying the intermediate pellets; separately pyrolyzing the intermediate pellets in a second pyrolysis reactor to generate a second biogenic reagent and a pyrolysis off-gas; and recovering the second biogenic reagent as biocarbon pellets. Some variations provide a similar process that utilizes a carbon-containing condensed-matter material, which is not necessarily a pyrolysis precipitate. The disclosure provides improved processes for producing biocarbon compositions, especially with respect to carbon yield and biocarbon properties, such as reactivity.

System for producing biomass vinegar and charcoal

A system for producing biomass vinegar and charcoal includes a furnace, which has an outer shell defining a lower combustion chamber and an upper heating chamber, and an inner tank removably received in the heating chamber. A cooling pond has a cooling region to accommodate the inner tank. A condenser in a collection barrel condenses smoke gases from the inner tank to produce biomass vinegar. A first temperature sensing pipeline removably connects the inner tank, After the biomass is carbonized, the first temperature sensing pipeline is removed from the inner tank, and the inner tank is moved to the cooling region to be cooled by a sprinkler.

Electric-powered, closed-loop, continuous-feed, endothermic energy-conversion systems and methods

Electric-powered, closed-loop, continuous-feed, endothermic energy-conversion systems and methods are disclosed. In one embodiment, the presently disclosed energy-conversion system includes a shaftless auger. In another embodiment, the presently disclosed energy-conversion system includes a drag conveyor. In yet another embodiment, the presently disclosed energy-conversion system includes a distillation and/or fractionating stage. The endothermic energy-conversion systems and methods feature mechanisms for natural resource recovery, refining, and recycling, such as secondary recovery of metals, minerals, nutrients, and/or carbon char.

Feedstock processing systems and methods for producing fischer-tropsch liquids and transportation fuels

A method for processing feedstock is described, characterized in that incoming feedstock is processed to selectively recover biogenic carbon material from the incoming feedstock. In some embodiments the incoming feedstock is comprised of mixed solid waste, such as municipal solid waste (MSW). In other embodiments the incoming feedstock is comprised of woody biomass. In some instances, the incoming feedstock is processed to selectively recover biogenic carbon material from the incoming feedstock to produce a processed feedstock having biogenic carbon content of 50% and greater suitable for conversion into biogenic carbon Fischer Tropsch liquids. The high biogenic carbon Fischer Tropsch liquids may be upgraded to biogenic carbon liquid fuels. Alternatively, the incoming feedstock is processed to selectively recover plastic material from the incoming feedstock to produce a processed feedstock having biogenic carbon content of 50% or less.