The present invention relates to a pelletisable formula, and a process for using the formula for making fuel pellets. The pelletisable formula comprises a particulate carbonaceous material such as coal dust or coal fines of particle size <1 mm, a polysaccharide or a polyvinyl alcohol binder, and a crosslinker such as zirconium carbonate or sodium borate.

A fuel production system includes a first modular unit and a second modular unit. The first modular unit includes a first housing, a process vessel, an agitator rotor assembly, a first drivetrain, an extrusion screw, a second drivetrain, a first separation vessel, and a product shaping system. The second modular unit includes a second housing, a thermal fluid heater system, a condenser, a second separation vessel, and a vacuum pump. The second modular unit is configured to be coupled to the first modular unit. At least a portion of each of the process vessel, the agitator rotor assembly, the first drivetrain, the extrusion screw, the second drivetrain, the first separation vessel, and the product shaping system are contained in the first housing. At least a portion of each of the thermal fluid heater system, the condenser, the second separation vessel, and the vacuum pump are contained in the second housing.

A fuel production system includes a first modular unit and a second modular unit. The first modular unit includes a first housing, a process vessel, an agitator rotor assembly, a first drivetrain, an extrusion screw, a second drivetrain, a first separation vessel, and a product shaping system. The second modular unit includes a second housing, a thermal fluid heater system, a condenser, a second separation vessel, and a vacuum pump. The second modular unit is configured to be coupled to the first modular unit. At least a portion of each of the process vessel, the agitator rotor assembly, the first drivetrain, the extrusion screw, the second drivetrain, the first separation vessel, and the product shaping system are contained in the first housing. At least a portion of each of the thermal fluid heater system, the condenser, the second separation vessel, and the vacuum pump are contained in the second housing.

Systems and methods for production for consistently sized and shaped petroleum coke from vacuum residue, one method including supplying processed vacuum residue to an extruder; heating the processed vacuum residue throughout a horizontal profile of the extruder from an inlet to an outlet of the extruder; venting hydrocarbon off-gases from the extruder along the horizontal profile of the extruder from the inlet to the outlet of the extruder; and cutting consistently sized and shaped petroleum coke at the outlet of the extruder.

Disclosed is a method for recycling a coal liquefaction residue. The method includes S1, drying a coal liquefaction residue and pulverizing to obtain a pulverized coal liquefaction residue; S2, subjecting the pulverized coal liquefaction residue to a solvothermal extraction in an autoclave to obtain an extract liquid and a residue; S3, distilling the extract liquid and recovering an organic solvent to obtain a solid extract.

The present invention relates to a process for producing a solid biomass fuel from agricultural waste such as grass, rice husk, yam, straw, corn cob or any combination thereof, as well as a solid biomass fuel produced by said process. Additionally, the present invention relates to a combustion process comprising combusting said solid biomass fuel so as to produce energy and a pre-treatment process for pre-treating one or more sources of biomass for use in the production of a solid biomass fuel.

A method to create a natural charcoal briquette is described herein. A wood material is collected and impurities are removed from the wood material. The wood material is dried at a temperature in a range of approximately 150° C. to approximately 200° C. to reach a moisture level in a range of approximately 3.7% to approximately 5.0%. The dried wood material is compressed in a shaped mold at approximately 300° C. and under 40 tons of pressure to form a charcoal briquette. The charcoal briquette is carbonized at a temperature in a range of approximately 700° C. to approximately 800° C. in a range of approximately 14 days to approximately 17 days. The charcoal briquette is then cooled for approximately 2 days prior to use or packaging.

A biomass solid fuel manufacturing method, including: a heating step of carbonizing a biomass molded body formed by molding raw material biomass, in an external heating type rotary kiln, in which the rotary kiln includes a non-heating zone that is provided on an upstream side of a kiln body and is not provided with a heating unit on an outer circumference, the non-heating zone includes a spiral blade on an inner circumferential surface, and in the heating step, the biomass molded body is introduced to the non-heating zone of the kiln body.

A method of manufacturing a molded solid fuel including: a pulverization for pulverizing low-grade coal; a mixing for obtaining a slurry by mixing the pulverized low-grade coal and a solvent oil; a dehydration for obtaining a dehydrated slurry by heating and dehydrating the slurry; a solid-liquid separation for obtaining a cake by separating the solvent oil from the dehydrated slurry; a drying for obtaining powdery modified coal by heating the cake and further separating the solvent oil from the cake; and a molding for pressurizing and molding the powdery modified coal by using a molding machine, without the addition/mixture of a binder. In the molding, a coolant is sprayed onto the surface of the molding machine, and the surface temperature of the molding machine is kept equal to or below 100° C.

A briquette for use as a mineral charge in a cupola furnace for the production of mineral wool fibres is produced by combining: a) recycled waste mineral wool selected from i) waste mineral wool comprising uncured sugar containing binder, ii) waste mineral wool comprising cured binder, iii) waste mineral wool without binder and iv) combination thereof, b) cement, and c) additional sugar(s) to form a mouldable mixture and moulding and curing the mouldable mixture to form the briquette.