Methods and systems for removing contaminants, such as water and/or carbon dioxide, from a gas stream, such as a natural gas stream or a flue gas stream. One or more solid-tolerant heat exchangers are employed to chill the gas stream to a temperature at which the contaminants solidify. The solidified contaminants may then be separated and removed from the gas stream. In one or more aspects, the one or more solid-tolerant heat exchangers may include a scraped heat exchanger.

Methods and systems for removing contaminants, such as water and/or carbon dioxide, from a gas stream, such as a natural gas stream or a flue gas stream. One or more solid-tolerant heat exchangers are employed to chill the gas stream to a temperature at which the contaminants solidify. The solidified contaminants may then be separated and removed from the gas stream. In one or more aspects, the one or more solid-tolerant heat exchangers may include a scraped heat exchanger.

Methods and systems are disclosed to compress raw, liquids-rich natural gas to high pressures while removing heavier hydrocarbons and water through inter-stage gas processing. Some variations provide a method for purifying and compressing natural gas, comprising: conveying a methane-containing input stream to first-compression stages; generating an initial compressed gas stream at a first pressure; conveying the initial compressed gas stream to a low-temperature separation sub-system configured to remove liquid contaminants, thereby generating an intermediate compressed gas stream at a second pressure; conveying the intermediate compressed gas stream to second-compression stages, to generate a compressed gas product stream at a third pressure; recovering purified and compressed natural gas; and feeding the compressed gas product stream into a mobile container. The sub-systems are preferably integrated into a single unit. The invention solves several problems associated with processing and transporting raw natural gas from initial production locations to end markets for final use.

The invention relates to a process (100) for producing liquefied natural gas using a feedstock mixture that contains at least methane, one or more components boiling at a temperature lower than methane and one or more hydrocarbons boiling at a temperature higher than methane, wherein the hydrocarbon(s) boiling at a temperature higher than methane comprise one or more hydrocarbons freezing at a higher temperature, with a freezing point higher than −50° C. According to the invention the feedstock mixture is fed into a pressure swing adsorption process (10), in which a first fraction containing methane and a second fraction containing methane are formed, the first fraction containing methane contains, in addition to the methane, at least the predominant portion of the components of the feedstock mixture that boil more readily than methane and is low in or free from the hydrocarbons boiling less readily than methane, and the second fraction containing methane contains, in addition to the methane, at least the predominant portion of the hydrocarbons from the feedstock that boil less readily than methane and is low in or free from the components that boil more readily than methane, and the first fraction containing methane, or a portion thereof, is supplied for liquefaction (20). The invention also relates to a corresponding plant.

Pathways are disclosed for the production of liquefied petroleum gas (LPG) products comprising propane and/or butane, and in certain cases renewable products having non-petroleum derived carbon. In particular, a gaseous feed mixture comprising CO.sub.2 in combination with CH.sub.4 and/or H.sub.2 is converted by reforming and/or reverse water-gas shift (RWGS) reactions, further in combination with LPG synthesis. A preferred gaseous feed mixture comprises biogas or otherwise a mixture of CO.sub.2 and H.sub.2 that is not readily upgraded using conventional processes. Catalysts described herein have a high activity for reforming (including dry reforming) of CH.sub.4, as well as simultaneously catalyzing RWGS. These attributes improve the management of CO.sub.2 that is input to the disclosed processes, particularly in those utilizing recycle operation to increase overall CO.sub.2 conversion. Economics of small scale operations may be improved, if necessary, using an electrically heated reforming reactor in the first or initial reforming stage or RWGS stage.

A remote hydrocarbon processing system comprising a gas compressor skid, gas processing skid, electric power generation skid, liquid storage tank, blending skid, and crude oil source, are fluid flow interconnected and located proximate to a producing well. Produced gases are delivered from the well to the gas compressor skid. Compressed natural gas is delivered to the gas processing skid where it is thermally separated to generate a processed gas stream and a processed liquid stream. The processed gas stream is delivered to the electric power generation skid and burned to generate electricity that may be delivered to an electric power transmission line. The processed liquid stream is delivered to the liquid storage tank. Crude oil from the crude oil source and processed liquid stream from the liquid storage tank are delivered to the Blending skid and blended into a lower viscosity, higher API gravity transportable crude oil.

A remote hydrocarbon processing system comprising a gas compressor skid, gas processing skid, electric power generation skid, liquid storage tank, blending skid, and crude oil source, are fluid flow interconnected and located proximate to a producing well. Produced gases are delivered from the well to the gas compressor skid. Compressed natural gas is delivered to the gas processing skid where it is thermally separated to generate a processed gas stream and a processed liquid stream. The processed gas stream is delivered to the electric power generation skid and burned to generate electricity that may be delivered to an electric power transmission line. The processed liquid stream is delivered to the liquid storage tank. Crude oil from the crude oil source and processed liquid stream from the liquid storage tank are delivered to the Blending skid and blended into a lower viscosity, higher API gravity transportable crude oil.

A method for recovering associated gaseous hydrocarbons from a well for producing liquid hydrocarbons, the method comprising (i) providing gaseous hydrocarbons from a hydrocarbon well; (ii) providing a cryogenic liquid from an air separation unit or an associated nitrogen liquefaction facility within proximity of the hydrocarbon well; (iii) liquefying the gaseous hydrocarbons at a hydrocarbon liquefaction facility within proximity to the hydrocarbon well to thereby produce a liquefied hydrocarbon gas, where heat associated with the gaseous hydrocarbons is transferred to the cryogenic liquid; and (iv) transferring the liquefied hydrocarbon gas to an air separation unit or nitrogen liquefaction facility.

A method for recovering associated gaseous hydrocarbons from a well for producing liquid hydrocarbons, the method comprising (i) providing gaseous hydrocarbons from a hydrocarbon well; (ii) providing a cryogenic liquid from an air separation unit or an associated nitrogen liquefaction facility within proximity of the hydrocarbon well; (iii) liquefying the gaseous hydrocarbons at a hydrocarbon liquefaction facility within proximity to the hydrocarbon well to thereby produce a liquefied hydrocarbon gas, where heat associated with the gaseous hydrocarbons is transferred to the cryogenic liquid; and (iv) transferring the liquefied hydrocarbon gas to an air separation unit or nitrogen liquefaction facility.

The present invention provides a novel process and system in which a mixture of carbon monoxide and hydrogen synthesis gas, or syngas, is converted into hydrocarbon mixtures composed of high quality gasoline components, aromatic compounds, and lower molecular weight gaseous olefins in one reactor or step. The invention utilizes a novel molybdenum-zeolite catalyst in high pressure hydrogen for conversion, as well as a novel rhenium-zeolite catalyst in place of the molybdenum-zeolite catalyst, and provides for use of the novel catalysts in the process and system of the invention.