Systems and methods of producing a solid fuel composition are disclosed. In particular, systems and methods for producing a solid fuel composition by heating and mixing a solid waste mixture to a maximum temperature sufficient to melt the mixed plastics within the solid waste mixture is disclosed.

According to the present invention, there is provided a cleaning system for biomass material handling systems and methods for such system. The cleaning system for a biomass material treatment stage in a continuous process system includes a hydrolysis or pre-hydrolysis reactor, a feeding arrangement is arranged to continuously feed biomass material to an inlet of the reactor, wherein reactor includes a reactor screw for moving the biomass material through the reactor and a discharge pipe including a discharge screw for continuously discharging treated biomass material. At least one high-pressure cleaning nozzle is arranged inside a housing of said reactor, wherein the at least one high-pressure cleaning nozzle is arranged to eject cleaning agent at predetermined intervals during operation of the reactor.

According to the present invention, there is provided a cleaning system for biomass material handling systems and methods for such system. The cleaning system for a biomass material treatment stage in a continuous process system includes a hydrolysis or pre-hydrolysis reactor, a feeding arrangement is arranged to continuously feed biomass material to an inlet of the reactor, wherein reactor includes a reactor screw for moving the biomass material through the reactor and a discharge pipe including a discharge screw for continuously discharging treated biomass material. At least one high-pressure cleaning nozzle is arranged inside a housing of said reactor, wherein the at least one high-pressure cleaning nozzle is arranged to eject cleaning agent at predetermined intervals during operation of the reactor.

The present disclosure teaches a system and method of generating electricity via a thermal power plant. The system and method includes a fuel heating chamber configured to receive a nano-thermite fuel, an induction assembly configured to inductively heat the fuel in the fuel heating chamber, and an electricity generating subsystem configured to convert heat from the heated nano-thermite fuel into electricity.

The present disclosure teaches a system and method of generating electricity via a thermal power plant. The system and method includes a fuel heating chamber configured to receive a nano-thermite fuel, an induction assembly configured to inductively heat the fuel in the fuel heating chamber, and an electricity generating subsystem configured to convert heat from the heated nano-thermite fuel into electricity.

A fuel production system includes a first modular unit and a second modular unit. The first modular unit includes a first housing, a process vessel, an agitator rotor assembly, a first drivetrain, an extrusion screw, a second drivetrain, a first separation vessel, and a product shaping system. The second modular unit includes a second housing, a thermal fluid heater system, a condenser, a second separation vessel, and a vacuum pump. The second modular unit is configured to be coupled to the first modular unit. At least a portion of each of the process vessel, the agitator rotor assembly, the first drivetrain, the extrusion screw, the second drivetrain, the first separation vessel, and the product shaping system are contained in the first housing. At least a portion of each of the thermal fluid heater system, the condenser, the second separation vessel, and the vacuum pump are contained in the second housing.

A fuel production system includes a first modular unit and a second modular unit. The first modular unit includes a first housing, a process vessel, an agitator rotor assembly, a first drivetrain, an extrusion screw, a second drivetrain, a first separation vessel, and a product shaping system. The second modular unit includes a second housing, a thermal fluid heater system, a condenser, a second separation vessel, and a vacuum pump. The second modular unit is configured to be coupled to the first modular unit. At least a portion of each of the process vessel, the agitator rotor assembly, the first drivetrain, the extrusion screw, the second drivetrain, the first separation vessel, and the product shaping system are contained in the first housing. At least a portion of each of the thermal fluid heater system, the condenser, the second separation vessel, and the vacuum pump are contained in the second housing.

Clean, safe and efficient methods, systems, and processes for utilizing thermolysis methods to processes to convert various carpet, rug, polymeric materials and other waste sources, such as solid waste, tires, manure, auto shredder residue, glass and carbon fiber composite materials, municipal solid wastes, medical wastes, waste wood and the like into a Clean Fuel Gas and Char source are disclosed. The invention processes the carpet, rug, polymeric material to effectively shred and/or grind the waste source, such as post-consumer carpet remnants and waste, and then process using thermolysis methods to destroy and/or separate halogen and other dangerous components to provide a Clean Fuel Gas and Char source. Additional waste sources, such as solid waste, tires, manure, auto shredder residue, glass and carbon fiber composite materials, municipal solid wastes, medical wastes, waste wood and the like, are suitable for the processing of the invention disclosed.

A system for torrefaction of waste material comprising biogenic material and plastic material may comprise a material pre-processing system, a heating and compaction unit, a reactor system comprising a reaction portion and an extrusion portion, and a cutting unit adjacent an outlet of the reactor system. A method for operating a system for torrefaction of waste material comprising biogenic and plastic material may comprise processing the waste material to generate waste material having an aspect ratio between 0.8:1 and 1.2:1 and a largest dimension of less than 4 millimeters (mm); compressing and heating the pre-processed waste material in the heating and compaction unit; heating the compacted waste material in the reactor system to a temperature of 280° C.-500° C.; extruding material from the reactor system; and cutting the extruded material into pellets.

A system for torrefaction of waste material comprising biogenic material and plastic material may comprise a material pre-processing system, a heating and compaction unit, a reactor system comprising a reaction portion and an extrusion portion, and a cutting unit adjacent an outlet of the reactor system. A method for operating a system for torrefaction of waste material comprising biogenic and plastic material may comprise processing the waste material to generate waste material having an aspect ratio between 0.8:1 and 1.2:1 and a largest dimension of less than 4 millimeters (mm); compressing and heating the pre-processed waste material in the heating and compaction unit; heating the compacted waste material in the reactor system to a temperature of 280° C.-500° C.; extruding material from the reactor system; and cutting the extruded material into pellets.