Provided is a method for manufacturing reduced iron which includes the steps of: i) drying ores in an ore drier; ii) supplying the dried ores to at least one reduction reactor; iii) reducing the ores in the at least one reduction reactor and manufacturing reduced iron; iv) discharging exhaust gas by which the ores are reduced in the reduction reactor; v) branching the exhaust gas and providing the branched exhaust gas as ore feeding gas; and vi) exchanging heat between the exhaust gas and the ore feeding gas and transferring the sensible heat of the exhaust gas to the ore feeding gas. In the supplying the dried ores to the at least one reduction reactor, the dried ores are supplied to the at least one reduction reactor by using the ore feeding gas.

Method for producing direct reduced metal material, comprising the steps: a) charging metal material (142) to be reduced into a furnace space (120); b) providing heat and a reducing gas into the furnace space (120), so that heated reducing gas heats the charged metal material (142) to a temperature high enough so that metal oxides present in the charged metal material (142) are reduced, in turn causing water vapour to be formed; and c) condensing and collecting the water vapour formed in step c in a condenser (280); The method is characterised in that, in step a), the metal material (142) is charged onto a gas-permeable floor (151), in that the reducing gas is circulated in a closed loop upwards through said floor (151), through the charged metal material (142), and further via said condenser (280) and a gas forced circulation device (250), and in that the method further comprises the step d) supplying additional reducing gas to achieve and/or maintain a predetermined pressure in said furnace space (120). The invention also relates to a system.

Method and system for producing direct reduced metal material, comprising the steps: a) charging metal material to be reduced into a furnace space (120); b) evacuating an existing atmosphere from the furnace space to achieve a gas pressure of less than 1 bar therein, c) providing heat and hydrogen gas into the furnace space, so that heated hydrogen gas heats the charged metal material to a temperature high enough so that metal oxides present in the metal material are reduced, in turn causing water vapour to be formed, which hydrogen gas provision is performed so that a pressure of more than 1 bar builds up inside the furnace space; and d) before evacuating the built up overpressure, condensing and collecting the water vapour formed in step c in a condenser (160) below the charged metal material. The invention is characterised in that it further comprises the step e) before evacuating the build up overpressure, providing a carbon-containing gas to the furnace space, so that the heated and reduced metal material is carburized by said carbon-containing gas.

A hydrogen release and storage system (100) of the present invention includes a first hydrogen release and storage unit (100A) composed of a first hydrogen compound member (101A), a first container (102A) that accommodates the first hydrogen compound member (101A), a first heating apparatus (103A) configured to heat an inside of the first container (102A), a first cooling apparatus (104A) configured to cool the inside of the first container (102A), a first water supply apparatus (105A) configured to supply water to the first container (102A), a second hydrogen release and storage unit (100B) composed of a second hydrogen compound member (101B), a second container (102B) that accommodates the second hydrogen compound member (101B), a second heating apparatus (103B) configured to heat an inside of the second container (102B), a second cooling apparatus (104B) configured to cool the inside of the second container (102B) and a second water supply apparatus (105B) configured to supply water to the second container (102B).

The present disclosure relates to a process for the production of carburized sponge iron. The process comprises the steps of reducing iron ore pellets using a carbon-lean reducing gas in a direct reduction shaft reactor to provide a sponge iron intermediate; transferring the sponge iron intermediate to a carburization unit; and carburizing the sponge iron intermediate in the carburization unit using a carburizing gas to provide carburized sponge iron. The disclosure further relates to a system for the production of carburized sponge iron, a carburized sponge iron produced by the aforementioned process, and a sponge iron intermediate obtained during the production of such a carburized sponge iron.

A hydrogen release and storage system (100) of the present invention includes a hydrogen compound member (101), a container (102) that accommodates the hydrogen compound member (101), a heating apparatus (103) configured to heat the inside of the container (102), a cooling apparatus (104) configured to cool the inside of the container (102) and a water supply apparatus (105) configured to supply water to the container (102).

A process for the production of sponge iron and a system for the production of sponge iron. The process includes the steps of: producing electrolytic hydrogen and oxygen by electrolysis of water; producing methanol by reacting the electrolytic hydrogen with carbon dioxide; storing the methanol; reforming the methanol using water and/or oxygen to provide carbon dioxide and released hydrogen; providing the released hydrogen as a component portion of a reducing gas to a direct reduction shaft; and reducing iron ore in the direct reduction shaft using the reducing gas to produce the sponge iron.

Systems for producing iron may include (a) a reactor configured to receive iron ore and a reducing gas, and from these produce iron; and (b) a carbon dioxide reduction electrolyzer configured to produce at least carbon monoxide and/or a hydrocarbon. Such systems may be configured to transport carbon dioxide produced by the reactor and/or produced by combustion of a gas generated by the reactor to a cathode side of the carbon dioxide reduction electrolyzer. Such systems may be further configured to transport at least a portion of the carbon monoxide and/or hydrocarbon produced by the carbon dioxide reduction electrolyzer to the reactor, where the carbon monoxide and/or hydrocarbon serves as at least a part of the reducing gas.

A method for producing reduced iron that produces reduced iron by reducing iron oxide charged in a shaft furnace, in which a heated gas mixture which contains a reducing gas and a nitrogen gas, the reducing gas containing 90 volume % or more of a hydrogen gas, is blown into the shaft furnace from a tuyere equipped at a lower portion of a reduction zone of the shaft furnace, at least part of the reducing gas is blown into a cooling zone of the reduced iron provided at a lower portion of the shaft furnace at normal temperature, and the reducing gas that has flowed up in the cooling zone is used for reduction of the iron oxide.

Provided is an apparatus for manufacturing reduced iron and a method for manufacturing reduced iron. The method for manufacturing reduced iron includes the steps of: i) drying ores in an ore drier; ii) supplying the dried ores to at least one reduction reactor; iii) reducing the ores in the at least one reduction reactor and manufacturing reduced iron; iv) discharging exhaust gas by which the ores are reduced in the reduction reactor; v) branching the exhaust gas and providing the branched exhaust gas as ore feeding gas; and vi) exchanging heat between the exhaust gas and the ore feeding gas and transferring the sensible heat of the exhaust gas to the ore feeding gas. In the steps of supplying the dried ores to the at least one reduction reactor, the dried ores are supplied to the at least one reduction reactor by using the ore feeding gas.