A reduced iron production method includes: a reduction-step of producing reduced iron by heating an agglomerate containing iron oxide and carbonaceous reducing agent to reduce the iron oxide and solidifying a product produced by melting the reduced iron; a first-magnetic-separation-step of separating, among granular metallic iron, first slag, and second slag containing more fine-granular metallic iron than the first slag that are contained in the product, at least the granular metallic iron from the first slag by use of a first magnetic separator to separate first slag containing substance and a granular metallic iron containing substance from each other; a second-magnetic-separation-step of separating the second slag from the first slag containing substance or the granular metallic iron containing substance by use of a second magnetic separator having attraction force different from attraction force of the first magnetic separator; and a crushing-step of crushing the second slag.

A process for separating a fusion mix sample comprising a slag material and a collector material using a separator. The separator comprising a plurality of impact members configured to rotate. The process comprising the steps of providing a solid fusion mix sample and loading the solid sample into the separator. Dislodging the slag material from the solid fusion mix sample by rotating the impact members and contacting the rotating impact members and the solid fusion mix sample. Separating into a first fraction substantially comprising the collector material and a second fraction substantially comprising slag material.

A hot briquetted iron (HBI) production apparatus including a feeder unit, a quantitative dispenser unit, a hot briquette forming unit, and a cylindrical cooler, the feeder unit cooling and transporting direct reduced iron (DRI), the quantitative dispenser unit pulverizing the DRI and discharging a fixed amount of the DRI each time, the hot briquette forming unit forming hot iron briquettes by hot-pressing the DRI, the cooler unit cooling the hot iron briquettes, and including a cylindrical body with an inlet and an outlet, a transport screw or blade for transporting the hot iron briquettes, and a cooling water spray nozzle, the transport screw and the cooling water spray nozzle being disposed inside the cylindrical body, the hot iron briquettes being introduced into the cooler unit through the inlet and discharged from the cooler unit through the outlet, and cooling water being discharged from the cooler unit through the inlet.

Silicon slags, which is a by-product of metallic silicon mill during producing metallurgical grade silicon, solar cell grade silicon and Ferro-silicon alloy. are processed according to the invention to small lumps and briquettes, being excellent deoxidizer for cast iron and steel in order to avoid either costly regeneration for the recovering of the valuable components or the total dumping of said silicon slags. The cost of iron and steelmaking can be reduced significantly. As an additional advantage, the particles of silicon slag in molten steel can absorb the tiny oxides from the deoxidizing reaction and purify the molten steel more quickly.

A reduced iron production method includes: a reduction-step of producing reduced iron by heating an agglomerate containing iron oxide and carbonaceous reducing agent to reduce the iron oxide and solidifying a product produced by melting the reduced iron; a first-magnetic-separation-step of separating, among granular metallic iron, first slag, and second slag containing more fine-granular metallic iron than the first slag that are contained in the product, at least the granular metallic iron from the first slag by use of a first magnetic separator to separate first slag containing substance and a granular metallic iron containing substance from each other; a second-magnetic-separation-step of separating the second slag from the first slag containing substance or the granular metallic iron containing substance by use of a second magnetic separator having attraction force different from attraction force of the first magnetic separator; and a crushing-step of crushing the second slag.