Improvements to the gasifier furnace design and process method to facilitate continuous production of mainly H.sub.2, CO and granulated solid from molten liquid or the liquid slag in the presence of carbonaceous material. It is a method of quenching molten liquid and cooling post quenched hot granulated solid which is done within a long horizontal reaction chamber space of the furnace in the presence of C and H.sub.2O. A moving layer of continuously gas cooled granulated solid protects the moving floor underneath by substantially reducing the possibility of heat transfer from the horizontal reaction chamber to such moving floor and its parts and preventing direct contact between the post quenched hot solid granulates and such moving floor. Such moving floor having plurality of gas passages and is disposed above a plenum that receives gas from outside source and uniformly distributes the gas to pass through all the gas passages.

A method of continuous manufacturing of solidified steelmaking slag including the steps of solidifying molten steelmaking slag comprising at least 2% in weight of free lime so as to produce solidified slag particles having a diameter below 1 mm, the molten steelmaking slag being put in contact with at least a first carbonation gas during such solidification, cooling the solidified slag particles down to a temperature below or equal to 300° C., in a closed chamber, the solidified slag particles being put in contact with at least one second carbonation gas during such cooling. The invention is also related to an associated device.

A method of continuous manufacturing of solidified steelmaking slag including the steps of solidifying molten steelmaking slag comprising at least 2% in weight of free lime so as to produce solidified slag particles having a diameter below 1 mm, the molten steelmaking slag being put in contact with at least a first carbonation gas during such solidification, cooling the solidified slag particles down to a temperature below or equal to 300° C., in a closed chamber, the solidified slag particles being put in contact with at least one second carbonation gas during such cooling. The invention is also related to an associated device.

Method for treating material formed/found at the bottom of a ladle furnace is provided. The material includes white slag containing lime or lime-based compounds and also includes a metal alloy in the molten or semi-molten/viscous state. The material at the outlet of the ladle furnace cools for a period of time less than about 30-45 minutes.

Method for treating material formed/found at the bottom of a ladle furnace is provided. The material includes white slag containing lime or lime-based compounds and also includes a metal alloy in the molten or semi-molten/viscous state. The material at the outlet of the ladle furnace cools for a period of time less than about 30-45 minutes.

A heat recovery apparatus, system and method of using the same. The heat recovery apparatus includes a particulate inlet, a particulate distributor in fluid communication with the particulate inlet, a cavity in fluid communication with the particulate distributor, a plurality of pipes contained within the cavity and configured for transmission of a heat transfer fluid therethrough, and a particulate outlet in fluid communication with the cavity.

A reduced iron production method includes: a reduction-step of producing reduced iron by heating an agglomerate containing iron oxide and carbonaceous reducing agent to reduce the iron oxide and solidifying a product produced by melting the reduced iron; a first-magnetic-separation-step of separating, among granular metallic iron, first slag, and second slag containing more fine-granular metallic iron than the first slag that are contained in the product, at least the granular metallic iron from the first slag by use of a first magnetic separator to separate first slag containing substance and a granular metallic iron containing substance from each other; a second-magnetic-separation-step of separating the second slag from the first slag containing substance or the granular metallic iron containing substance by use of a second magnetic separator having attraction force different from attraction force of the first magnetic separator; and a crushing-step of crushing the second slag.

A reduced iron production method includes: a reduction-step of producing reduced iron by heating an agglomerate containing iron oxide and carbonaceous reducing agent to reduce the iron oxide and solidifying a product produced by melting the reduced iron; a first-magnetic-separation-step of separating, among granular metallic iron, first slag, and second slag containing more fine-granular metallic iron than the first slag that are contained in the product, at least the granular metallic iron from the first slag by use of a first magnetic separator to separate first slag containing substance and a granular metallic iron containing substance from each other; a second-magnetic-separation-step of separating the second slag from the first slag containing substance or the granular metallic iron containing substance by use of a second magnetic separator having attraction force different from attraction force of the first magnetic separator; and a crushing-step of crushing the second slag.

A roller treatment process and a treatment device suitable for a total-amount steel slag treatment. The treatment process is: firstly, a slag tank (2) with the molten slag is tightly held by a slag tank tilting mechanism and moved to a slag inlet position, the slag tank (2) is tilted to pour the molten slag with good fluidity into a rotary roller device (5) through a feeding chute (51), so that a roller treatment is achieved; secondly, when the steel slag (3) without fluidity in the slag tank (2) cannot flow out, a slag removal machine (4) is used for pushing the high-viscosity slag or the solid slag into the roller device (5); and thirdly, the slag tank (2) is reversed by a large angle tilting to make the slag at the bottom of the tank drop into the roller device (5), so that the total-amount steel slag treatment of the same roller device (5) is achieved. The treatment device comprises a feeding system, the roller device (5), a particle slag conveying and storage system (7), a tail gas emission and purification system (6), a cooling water circulation system (8), a cold steel cleaning mechanism (10) and an electric control system (9); and the feeding system comprises the slag tank tilting mechanism (1), the slag tank (2), the molten slag (3) and the slag removal machine (4).

A roller treatment process and a treatment device suitable for a total-amount steel slag treatment. The treatment process is: firstly, a slag tank (2) with the molten slag is tightly held by a slag tank tilting mechanism and moved to a slag inlet position, the slag tank (2) is tilted to pour the molten slag with good fluidity into a rotary roller device (5) through a feeding chute (51), so that a roller treatment is achieved; secondly, when the steel slag (3) without fluidity in the slag tank (2) cannot flow out, a slag removal machine (4) is used for pushing the high-viscosity slag or the solid slag into the roller device (5); and thirdly, the slag tank (2) is reversed by a large angle tilting to make the slag at the bottom of the tank drop into the roller device (5), so that the total-amount steel slag treatment of the same roller device (5) is achieved. The treatment device comprises a feeding system, the roller device (5), a particle slag conveying and storage system (7), a tail gas emission and purification system (6), a cooling water circulation system (8), a cold steel cleaning mechanism (10) and an electric control system (9); and the feeding system comprises the slag tank tilting mechanism (1), the slag tank (2), the molten slag (3) and the slag removal machine (4).