Patent classifications
C21C7/0075
OPERATION METHOD OF LADLE REFINING TREATMENT
Provided is a method of, in ladle refining treatment of a molten steel, accurately estimating the molten steel temperature after the ladle refining treatment. An operation method of ladle refining treatment by which ladle refining treatment of a molten steel is performed while continuously measuring a molten steel temperature during operation of the ladle refining treatment of the molten steel comprises setting a time earlier than a scheduled ending time of the ladle refining treatment in a continuous measurement period of the molten steel temperature as a determination timing, and estimating the molten steel temperature at the scheduled ending time on the basis of a change with time of the molten steel temperature in continuous measured data of the molten steel temperature from a start of continuous measurement of the molten steel temperature to the determination timing.
Method for dephosphorization of hot metal, and refining agent
When performing dephosphorization treatment of hot metal by adding a refining agent as a lime source and an oxygen source (dephosphorizing agent(s) and a gaseous oxygen source into the hot metal accommodated in a hot metal holding container, the refining agent used is a refining agent having an Ig-loss value of from 4.0% by mass to 35.0% by mass and including 60% by mass or more of quicklime.
DEGASSING METHOD FOR MANUFACTURING ULTRA-LOW CARBON, NITROGEN, SULFUR STEEL
The present disclosure provides a method of making low carbon steel. The method includes tapping the liquid steel out of a primary steelmaking furnace. Deoxidizing the liquid steel. Transferring the deoxidized liquid steel to a ladle metallurgy furnace. Removing sulfur at the ladle metallurgy furnace. Adding fluxes and arcing the liquid steel to prevent sulfur reversion. Transferring the liquid steel from the ladle metallurgy furnace to an RH degasser for carbon removal. The removal of oxygen and sulfur prior to transferring the liquid steel to the RH degasser facilitates nitrogen removal and prevents carbon pick up during the step sulfur removal.
Cast iron inoculant and method for production of cast iron inoculant
An inoculant for the manufacture of cast iron with spheroidal graphite is disclosed, the inoculant has a particulate ferrosilicon alloy having between 40 and 80% by weight of Si; 0.02-8% by weight of Ca; 0-5% by weight of Sr; 0-12% by weight of Ba; 0-15% by weight of rare earth metal; 0-5% by weight of Mg; 0.05-5% by weight of Al; 0-10% by weight of Mn; 0-10% by weight of Ti; 0-10 by weight of Zr; the balance being Fe and incidental impurities in the ordinary amount, wherein the inoculant additionally contains, by weight, based on the total weight of inoculant: 0.1 to 15% of particulate Sb.sub.2S.sub.3, and optionally between 0.1 and 15% of particulate Bi.sub.2O.sub.3, and/or between 0.1 and 15% of particulate Sb.sub.2O.sub.3, and/or between 0.1 and 15% of particulate Bi.sub.2S.sub.3, and/or between 0.1 and 5% of one or more of particulate Fe.sub.3O.sub.4, Fe.sub.2O.sub.3, FeO, or a mixture thereof, and/or between 0.1 and 5% of one or more of particulate FeS, FeS.sub.2, Fe.sub.3S.sub.4, or a mixture thereof, a method for producing such inoculant and use of such inoculant.
METHOD OF MAKING STEEL BY DEEPLY DEPHOSPHORIZATION IN HOT METAL TANK AND DECARBURIZATION USING SEMI-STEEL WITH NEARLY ZERO PHOSPHORUS LOAD IN CONVERTER
A method of making steel by deeply dephosphorization in a hot metal tank and decarburization using semi-steel with nearly zero phosphorus load in a converter includes the following steps: putting an efficient dephosphorization agent into the hot metal tank in advance, and conducting dephosphorization during blast furnace tapping and transportation of blast furnace hot metal by the hot metal tank to obtain semi-steel with [P] less than 0.04 wt. % and [C] greater than or equal to 3.5 wt. %; and removing dephosphorization slag, and pouring the semi-steel into the converter for decarburization to obtain molten steel. The efficient dephosphorization agent includes iron oxide scale, lime, and composite calcium ferrite. According to the method, a phosphorus content of the blast furnace hot metal is reduced to be less than or equal to 0.04 wt. % through the efficient dephosphorization agent.
DECARBURIZATION REFINING METHOD FOR MOLTEN STEEL UNDER REDUCED PRESSURE
A decarburization refining method for molten steel under reduced pressure. The method includes an oxygen-blowing decarburization and a rimmed decarburization. Using operation data taken at a time when oxygen-blowing decarburization is started and a time when oxygen-blowing decarburization is ended, an amount of carbon removed while the oxygen-blowing decarburization is performed is estimated. Based on the estimated amount of carbon removed, a carbon concentration in molten steel at a time when the rimmed decarburization is started is estimated. Using the estimated value as the carbon concentration in molten steel at the time when the rimmed decarburization is started, a change over time in the carbon concentration in molten steel while the rimmed decarburization is performed is calculated. Based on the calculated change over time in the carbon concentration in molten steel while the rimmed decarburization is performed, a determination is made about a time when the rimmed decarburization is ended.
Ladle bottom and ladle
A ladle bottom being part of a metallurgical ladle for treating a metal melt as well as a corresponding metallurgical ladle.
MULTIPLE CHAMBER MATERIAL-STIRRING LANCE AND METHOD
A multiple chamber material-stirring lance and method used to treat molten metal in a ladle, the lance having a stirring gas chamber, and a plurality of gas permeable ports arranged at a terminal end of the gas chamber, and at least one material chamber positioned parallel to the gas chamber and terminating in a plurality of material ports. In use, the multiple chamber material-stirring lance is lowered into the ladle of molten metal, and gas and material are both introduced into a respective chamber and emitted through their respective ports. Stirring gas emitted through the gas permeable ports under a gas pressure between 40 and 600 cfm causes the stirring gas to create a boiling effect in the molten metal, drawing material into the stirring gas bubbles and away from the lance body, improving material dispersion efficiency and thus impurity extraction from the molten metal.
Method of making steel by deeply dephosphorization in hot metal tank and decarburization using semi-steel with nearly zero phosphorus load in converter
A method of making steel by deeply dephosphorization in a hot metal tank and decarburization using semi-steel with nearly zero phosphorus load in a converter includes the following steps: putting an efficient dephosphorization agent into the hot metal tank in advance, and conducting dephosphorization during blast furnace tapping and transportation of blast furnace hot metal by the hot metal tank to obtain semi-steel with [P] less than 0.04 wt. % and [C] greater than or equal to 3.5 wt. %; and removing dephosphorization slag, and pouring the semi-steel into the converter for decarburization to obtain molten steel. The efficient dephosphorization agent includes iron oxide scale, lime, and composite calcium ferrite. According to the method, a phosphorus content of the blast furnace hot metal is reduced to be less than or equal to 0.04 wt. % through the efficient dephosphorization agent.
Systems and methods for continuous production of gas atomized metal powders
Raw material feed into an electric arc furnace (“EAF”) is melted into heated liquid metal at a controlled temperature with impurities and inclusions removed as a separate liquid slag layer. The heated liquid metal is removed from the EAF into a passively heatable ladle wherein it is moved into a refining station where they are placed into a inductively heated refining holding vessel and wherein vacuum oxygen decarburization is applied to remove carbon, hydrogen, oxygen, nitrogen and other undesirable impurities from the liquid metal. The ladle and liquid metal is then transferred to a refining station/gas atomizer having a controlled vacuum and inert atmosphere wherein the liquid metal is poured from an inductively heated atomizing holder vessel into a heated tundish at a controlled rate wherein high pressure inert gas is applied through a nozzle to create a spray of metal droplets forming spherical shapes as the droplets that cool and fall into a bottom formed in the chamber. Spherical powder comprising the droplets are removed from the chamber through screen and blenders and then classified by size.