Patent classifications
C21D1/04
Method and device for reducing and homogenizing residual stress of a component
The present disclosure relates to a method for reducing and homogenizing residual stress of a component, which comprises: detecting stress value(s) of regulation portion(s) of the component; placing the component in a container containing a fluid medium so as to immerse the component in the fluid medium; emitting, by an acoustic wave generator, an elastic wave to the fluid medium in a manner of emitting towards the regulation portion(s) of the component, and determining an emitting period of time and a frequency of the elastic wave based on the stress value(s); returning to the step S1 when the emitting period of time has elapsed, until the stress value(s) is stable. The method and the device solve the problems that it is difficult to reduce and homogenize the residual stress on high-precision machined components, complex structural components, thin-walled structural components, and low-stiffness components.
Method and device for reducing and homogenizing residual stress of a component
The present disclosure relates to a method for reducing and homogenizing residual stress of a component, which comprises: detecting stress value(s) of regulation portion(s) of the component; placing the component in a container containing a fluid medium so as to immerse the component in the fluid medium; emitting, by an acoustic wave generator, an elastic wave to the fluid medium in a manner of emitting towards the regulation portion(s) of the component, and determining an emitting period of time and a frequency of the elastic wave based on the stress value(s); returning to the step S1 when the emitting period of time has elapsed, until the stress value(s) is stable. The method and the device solve the problems that it is difficult to reduce and homogenize the residual stress on high-precision machined components, complex structural components, thin-walled structural components, and low-stiffness components.
PRE-AGEING SYSTEMS AND METHODS USING MAGNETIC HEATING
Systems and methods of pre-ageing of a metal strip during metal processing include passing the metal strip adjacent a magnetic rotor of a reheater. The systems and methods also include heating the metal strip through the magnetic rotor by rotating the magnetic rotor. Rotating the magnetic rotor induces a magnetic field into the metal strip such that the metal strip is heated.
PROCESS AND PRODUCTION LINE FOR FORMING OBJECTS
The present invention relates to a process for forming a metal component (20), the process comprising the steps of heating a metal blank (20) coated with a protective layer; cooling said metal blank (20) in a confined space (14), said cooling involving cooling by means of a gas, the gas being cooled by heat exchange with a cooling surface of a heat sink (22) inside said confined space (14), wherein a low frequency sound wave is provided into said confined space (14) in order to improve heat exchange both between the gas and a cooling surface of the at least one heat sink (22), and between the gas and the metal component (20), wherein the heated coated blank is cooled to a temperature below the melting point of the protective layer, and forming the coated blank to a component. The invention also relates to a production line for performing the process.
PROCESS AND PRODUCTION LINE FOR FORMING OBJECTS
The present invention relates to a process for forming a metal component (20), the process comprising the steps of heating a metal blank (20) coated with a protective layer; cooling said metal blank (20) in a confined space (14), said cooling involving cooling by means of a gas, the gas being cooled by heat exchange with a cooling surface of a heat sink (22) inside said confined space (14), wherein a low frequency sound wave is provided into said confined space (14) in order to improve heat exchange both between the gas and a cooling surface of the at least one heat sink (22), and between the gas and the metal component (20), wherein the heated coated blank is cooled to a temperature below the melting point of the protective layer, and forming the coated blank to a component. The invention also relates to a production line for performing the process.
SOFT MAGNETIC STEEL SHEET, METHOD FOR MANUFACTURING THE SOFT MAGNETIC STEEL SHEET, AND CORE AND DYNAMO-ELECTRIC MACHINE IN WHICH THE SOFT MAGNETIC STEEL SHEET IS USED
The present invention aims at providing an iron-nitrogen-based soft magnetic steel sheet having a saturation magnetic flux density higher than that of pure iron, a method for manufacturing the soft magnetic steel sheet, and a core and a dynamo-electric machine in which the soft magnetic steel sheet is used. The soft magnetic steel sheet according to the present invention includes C, N, and the balance of Fe and inevitable impurities and is comprised of an α phase, an α′ phase, an α″ phase, and a γ phase. The α phase serves as a main phase, a volume ratio of the α″ phase is 10% or more, and a volume ratio of the γ phase is 5% or less. The core according to the present invention includes a laminated body of the soft magnetic steel sheets.
Systems and methods for altering microstructures of materials
Systems and methods for altering microstructures of materials are disclosed. The system may include at least one computing device in communication with a heating device and an electromagnetic device. The computing device(s) may be configured to alter a microstructure of a material forming a component by performing processes including heating the component using the heating device to a predetermined temperature. The predetermined temperature may be below a first phase-transformation temperature based on the material forming the component, and a second phase-transformation temperature based on the material forming the component, where the second phase-transformation temperature greater than the first phase-transformation temperature. The computing device(s) may also perform processes including intermittently magnetizing the heated component using the electromagnetic device for a predetermined number of cycles, and cooling the component after intermittently magnetizing the heated component.
Systems and methods for altering microstructures of materials
Systems and methods for altering microstructures of materials are disclosed. The system may include at least one computing device in communication with a heating device and an electromagnetic device. The computing device(s) may be configured to alter a microstructure of a material forming a component by performing processes including heating the component using the heating device to a predetermined temperature. The predetermined temperature may be below a first phase-transformation temperature based on the material forming the component, and a second phase-transformation temperature based on the material forming the component, where the second phase-transformation temperature greater than the first phase-transformation temperature. The computing device(s) may also perform processes including intermittently magnetizing the heated component using the electromagnetic device for a predetermined number of cycles, and cooling the component after intermittently magnetizing the heated component.
Magnetic core based on a nanocrystalline magnetic alloy
A magnetic core includes a nanocrystalline alloy ribbon having a composition represented by FeCu.sub.xB.sub.ySi.sub.zA.sub.aX.sub.b, where 0.6≤x<1.2, 10≤y≤20, 0≤(y+z)≤24, and 0≤a≤10, 0≤b≤5, all numbers being in atomic percent, with the balance being Fe and incidental impurities, and where A is an optional inclusion of at least one element selected from Ni, Mn, Co, V, Cr, Ti, Zr, Nb, Mo, Hf, Ta and W, and X is an optional inclusion of at least one element selected from Re, Y, Zn, As, In, Sn, and rare earth elements. The nanocrylstalline alloy ribbon has a local structure such that nanocrystals with average particle sizes of less than 40 nm are dispersed in an amorphous matrix and are occupying more than 30 volume percent of the ribbon.
Magnetic core based on a nanocrystalline magnetic alloy
A magnetic core includes a nanocrystalline alloy ribbon having a composition represented by FeCu.sub.xB.sub.ySi.sub.zA.sub.aX.sub.b, where 0.6≤x<1.2, 10≤y≤20, 0≤(y+z)≤24, and 0≤a≤10, 0≤b≤5, all numbers being in atomic percent, with the balance being Fe and incidental impurities, and where A is an optional inclusion of at least one element selected from Ni, Mn, Co, V, Cr, Ti, Zr, Nb, Mo, Hf, Ta and W, and X is an optional inclusion of at least one element selected from Re, Y, Zn, As, In, Sn, and rare earth elements. The nanocrylstalline alloy ribbon has a local structure such that nanocrystals with average particle sizes of less than 40 nm are dispersed in an amorphous matrix and are occupying more than 30 volume percent of the ribbon.