The present disclosure provides a hot-press formed part comprising a plated steel sheet and an aluminum alloy plated layer formed on the plated steel sheet, wherein the aluminum alloy plated layer comprises: an alloying layer (I) formed on the plated steel sheet and containing, by weight %, 5-30% of Al; an alloying layer (II) formed on the alloying layer (I) and containing, by weight %, 30 to 60% of Al; an alloying layer (III) formed on the alloying layer (II) and containing, by weight %, 20-50% of Al and 5-20% of Si; and an alloying layer (IV) formed continuously or discontinuously on at least a part of the surface of the alloying layer (III), and containing 30-60% of Al, wherein the rate of the alloying layer (III) exposed on the outermost surface of the aluminum alloy plated layer is 10% or more.

The present disclosure provides a hot-press formed part comprising a plated steel sheet and an aluminum alloy plated layer formed on the plated steel sheet, wherein the aluminum alloy plated layer comprises: an alloying layer (I) formed on the plated steel sheet and containing, by weight %, 5-30% of Al; an alloying layer (II) formed on the alloying layer (I) and containing, by weight %, 30 to 60% of Al; an alloying layer (III) formed on the alloying layer (II) and containing, by weight %, 20-50% of Al and 5-20% of Si; and an alloying layer (IV) formed continuously or discontinuously on at least a part of the surface of the alloying layer (III), and containing 30-60% of Al, wherein the rate of the alloying layer (III) exposed on the outermost surface of the aluminum alloy plated layer is 10% or more.

A press hardening method including: A. provision of a steel sheet for heat treatment, being optionally precoated with a zinc- or aluminum-based pre-coating, B. deposition of a hydrogen barrier pre-coating comprising chromium and not comprising nickel over a thickness from 10 to 550 nm, C. cutting of the precoated steel sheet to obtain a blank, D. heat treatment of the blank at a furnace temperature from 800 to 970° C., during a dwell time from 1 to 12 minutes, in an atmosphere having an oxidizing power equal or higher than that of an atmosphere consisting of 1% by volume of oxygen and equal or smaller than that of an atmosphere consisting of 50% by volume of oxygen, such atmosphere having a dew point between −30 and +30° C., E. transfer of the blank into a press tool, F. hot-forming at a temperature from 600 to 830° C. to obtain a part, G. cooling of the part obtained at step E).

The steel sheet of the present invention has a steel microstructure containing, in area fraction, martensite: from 20% to 100%, ferrite: from 0% to 80%, and another metal phase: 5% or less, and in which a ratio of a dislocation density in metal phases on a surface of the steel sheet to a dislocation density in the metal phases in a thicknesswise central portion of the steel sheet is from 30% to 80%. The maximum amount of warpage of the steel sheet when the steel sheet is sheared to a length of 1 m in a rolling direction is 15 mm or less.

The steel sheet of the present invention has a steel microstructure containing, in area fraction, martensite: 20% to 100%, ferrite: 0% to 80%, and another metal phase: 5% or less, in which, on a surface of the steel sheet, a ratio of dislocation density in metal phases at a widthwise edge of the steel sheet to dislocation density in the metal phases at a widthwise center of the steel sheet is 100% to 140%, and, at a thicknesswise center of the steel sheet, a ratio of dislocation density in the metal phases at the widthwise edge of the steel sheet to dislocation density in the metal phases at the widthwise center of the steel sheet is 100% to 140%. The maximum amount of warpage of the steel sheet when the steel sheet is sheared to a length of 1 m in a rolling direction is 15 mm or less.

A steel part includes a steel sheet substrate and a coating on at least one surface of the steel sheet substrate. The coating includes between 0.2 and 0.7% by weight of Al, with a remainder of the metal coating being Zn and inevitable impurities. The steel sheet substrate and the coating have at least one deformation. An outer surface of the coating has a waviness Wa.sub.0.8 of less than or equal to 0.43 μm.

A coated metal sheet includes a steel substrate and a coating on at least one surface of the steel substrate. The coating includes between 0.2 and 0.7% by weight of Al, with a remainder of the metal coating being Zn and inevitable impurities. The coated metal sheet was subjected to a skin pass operation after coating. An outer surface of the metal coating has a waviness Wa.sub.0.8 of less than or equal to 0.55 μm.

Provided is a hot stamped body comprising a steel base material, an Al-plating layer formed on at least one surface of the steel base material, a coating formed on the Al-plating layer and containing ZnO particles and CeO.sub.2 particles having an average particle size smaller than an average particle size of the ZnO particles, and a Zn- and Al-containing complex oxide layer formed between the Al-plating layer and the coating. Further, provided is a method for producing a hot stamped body comprising forming an Al-plating layer on at least one side of a steel sheet, coating a surface of the Al-plating layer with an aqueous solution containing ZnO particles and CeO.sub.2 particles, then heating it to form a coating containing ZnO particles and CeO.sub.2 particles on the Al-plating layer, and hot pressing the steel sheet. Further, provided is an Al-plated steel sheet comprising a steel base material, an Al-plating layer formed on at least one surface of the steel base material, and a coating formed on the Al-plating layer and containing ZnO particles and CeO.sub.2 particles having an average particle size smaller than an average particle size of the ZnO particles.

Dispersoids 7xxx aluminum alloy products with enhanced fatigue crack growth deviation and Environmentally Assisted Cracking (EAC) resistance are disclosed. The 7xxx aluminum alloy comprises 1 to 3 wt. % Cu, 1.2 to 3 wt. % Mg, 4 to 8.5 wt. % Zn, up to 0.3 wt. % Mn, up to 0.15 wt. % Zr, up to 0.3 wt. % Cr dispersoid elements, incidental elements, and the balance Al. In one embodiment, the alloy includes Zr + Cr + Mn in the range of 0.2 to 0.8 wt. %. In another embodiment, the alloy includes Zr + Mn in the range of 0.07 to 0.7 wt. %. This alloy can be fabricated to plate, extrusion, or forging products, and is especially suitable for aerospace structural components. The products have enhanced EAC resistance and fatigue crack growth deviation resistance. Meanwhile, the products have an excellent combination of strength, fracture toughness, ductility at different orientations, and Stress Crack Corrosion (SCC), and exfoliation corrosion resistance suitable for aerospace application.

According to an aspect of the present disclosure, provided is a method of manufacturing a hot stamping component in which a residual stress analysis value satisfies a preset condition. The method includes heating a blank; forming a molded body by hot stamping the blank; and cooling the molded body to form a hot stamped component. The residual stress analysis value may be a product of a magnitude of an X-ray diffraction analysis (XRD) value obtained by quantifying residual stress by XRD analysis and a magnitude of an electron backscatter diffraction (EBSD) value obtained by quantifying an orientation by EBSD analysis, and the preset condition is about 2.85* 10.sup.-4 Degree*MPa/.Math.m.sup.2 or greater and about 0.05 Degree*MPa/.Math.m.sup.2 or less.