A non-oriented electrical steel sheet according to one embodiment of the invention has a chemical composition represented by C: 0.0030% or less, Si: 2.00% or less, Al: 1.00% or less, Mn: 0.10% to 2.00%, S: 0.0030% or less, one or more selected from the group consisting of Mg, Ca, Sr, Ba, Nd, Pr, La, Ce, Zn, and Cd: greater than 0.0100% and not greater than 0.0250% in total, a parameter Q represented by Q=[Si]+2×[Al]−[Mn]: 2.00 or less; Sn: 0.00% to 0.40%, Cu: 0.00% to 1.00%, and a remainder: Fe and impurities, and a parameter R represented by R=(I.sub.100+I.sub.310+I.sub.411+I.sub.521)/(I.sub.111+I.sub.211+I.sub.332+I.sub.221) is 0.80 or greater.

The present disclosure relates to an iron (Fe)-based amorphous soft magnetic alloy and a method for manufacturing the soft magnetic alloy. According to the present disclosure, there is provided an Fe-based soft magnetic alloy including C and S meeting 1≥a+b≥6, wherein a is an atomic % content of C and b is an atomic % content of S, B meeting 4.5≥x≥13.0, wherein x is an atomic % content of B, Cu meeting 0.2≥y≥1.5, wherein y is an atomic % content of Cu, Al meeting 0.5≥z≥2, wherein z is an atomic % content of Al, and a remaining atomic % content of Fe and other inevitable impurities, wherein the Fe-based soft magnetic alloy includes a micro-structure, and wherein the micro-structure includes a crystalline phase with a mean crystalline grain size ranging from 15 nm to 50 nm in an amorphous base.

A production method includes producing a rare-earth magnet precursor (S′) by performing first hot working in which, in two side surfaces of a sintered body, which are parallel to a pressing direction and are opposite to each other, one side surface is brought to a constrained state to suppress deformation, and the other side surface is brought to an unconstrained state to permit deformation; and producing a rare-earth magnet by performing second hot working in which, in two side surfaces (S′1, S′2) of the rare-earth magnet precursor (S′), which are parallel to the pressing direction, a side surface (S′2), which is in the unconstrained state in the first hot working, is brought to the constrained state to suppress deformation, and a side surface (S′1), which is in the constrained state in the first hot working, is brought to the unconstrained state to permit deformation.

Process for the production of grain-oriented Fe—Si sheets having excellent magnetic characteristics to be used for construction of electrical devices wherein the thickness of hot rolled strip (_>3.5 mm) and the total cold deformation rate (90-98%) are higher than known processes, and wherein hot rolled strip annealing before cold rolling is not scheduled.

The present disclosure has as its object the provision of non-oriented electrical steel sheet excellent in magnetic properties which is free from any drop in magnetic flux density even after stress relief annealing and a method for manufacturing the same.

Non-oriented electrical steel sheet having a chemical composition containing C: 0.0030 mass % or less, Si: 2.0 mass % or more and 4.0 mass % or less, Al: 0.010 mass % or more and 3.0 mass % or less, Mn: 0.10 mass % or more and 2.4% mass or less, P: 0.0050 mass % or more and 0.20 mass % or less, S: 0.0030 mass % or less, and one or more elements selected from the group comprising Mg, Ca, Sr, Ba, Ce, La, Nd, Pr, Zn, and Cd: total 0.00050 mass % or more and having a balance of Fe and unavoidable impurities, where, when designating a mass % of Si as [Si], a mass % of Al as [Al], and a mass % of Mn as [Mn], a parameter Q shown by the following formula (1) is 2.0 or more, a random intensity ratio of the {100} orientation is 2.4 or more, and an average grain size is 30 μm or less:

Q=[Si]+2[Al]−[Mn]  (1)

A nanocrystalline alloy ribbon has an alloy composition represented by Fe.sub.balCu.sub.xB.sub.ySi.sub.zA.sub.aX.sub.b where 0.6≤x<1.2, 10≤y≤20, 0<z≥10, 10(y+z)24, 0≤a≤10, O≤b≤5, with the balance being Fe and incidental impurities, where A is an optional inclusion of at least one element selected from Ni, Mn, Co, V, Cr, Ti, Zr, Nb, Mo, Hf, Ta and W, and X is an optional inclusion of at least one element selected from Re, Y, Zn, As, In, Sn, and rare earth elements, all numbers being in atomic percent. The ribbon has a local structure having nanocrystals with average particle sizes of less than 40 nm dispersed in an amorphous matrix, the nanocrystals occupying more than 30 volume percent of the ribbon and has a radius of ribbon curvature of at least 200 mm.

An Fe-based nanocrystalline soft magnetic alloy including an amorphous phase and crystal grains, wherein clusters are dispersed in the amorphous phase and the alloy has a composition represented by (Fe.sub.1-x-ySi.sub.xAl.sub.y).sub.100-a-b-cM.sub.aM′.sub.bCu.sub.c (M represents one or more elements selected from the group consisting of Nb, W, Zr, Hf, Ti and Mo; M′ represents one or more elements selected from the group consisting of B, C and P; a, b and c represent 2.0≤a≤5.0, 3.0<b<10.0 and 0<c<3.0, each in atomic %; and x and y represent 0.150≤x≤0.250 and 0.012≤y≤0.100 and satisfy 0.190≤x+y≤0.290).

The invention relates to a steel strip for producing a non-oriented electrical steel. To achieve greatly improved frequency-independent magnetic properties, in particular greatly reduced hysteresis losses, in comparison with known electrical steels, the following alloy composition in wt % is proposed: C: ≤0.03, Al: 1 to 12, Si: 0.3 to 3.5, Mn: >0.25 to 10, Cu: >0.05 to 3.0, Ni: >0.01 to 5.0, total of N, S and P: at most 0.07, remainder iron and smelting-related impurities, with the optional addition of one or more elements from the group Cr, Mo, Zn and Sn, wherein the steel strip has an insulation layer substantially consisting of Al2O3 and/or SiO2 with a thickness in the range from 10 μm to 100 μm. The invention also relates to a method for producing such a steel strip.

A metal strip contains a metal magnetic material as a main component, and is formed such that a surface roughness of one main surface is higher than a surface roughness of an other main surface. The other main surface is formed in a smooth surface having a high surface smoothness, and the one main surface is subjected to surface treatment such that a striped pattern composed of a recessed portion and a protruding portion is continuously formed. After a continuous strip is made by a single-roll liquid quenching method, the striped pattern is formed by subjecting one main surface of the continuous strip to surface treatment. A magnetic core is obtained by winding the metal strip in an annular shape, and a coil component, such as a common mode choke coil, is obtained by using the magnetic core. Thus, the metal strip has sufficient toughness and good mechanical strength.

When a Si content (mass %) is set to [Si], an Al content (mass %) is set to [Al], and a Mn content (mass %) is set to [Mn], a parameter Q represented by “Q=[Si]+2[Al]−[Mn]” is 2.00 or more, the total mass of S contained in sulfides or oxysulfides of Mg, Ca, Sr, Ba, Ce, La, Nd, Pr, Zn, or Cd is 40% or more of the total mass of S contained in a non-oriented electrical steel sheet, a {100} crystal orientation intensity is 3.0 or more, a thickness is 0.15 mm to 0.30 mm, and an average crystal grain diameter is 65 μm to 100 μm.