Patent classifications
C21D9/0068
Hot press-formed part, and manufacturing method thereof
The present disclosure provides a hot-press formed part comprising a plated steel sheet and an aluminum alloy plated layer formed on the plated steel sheet, wherein the aluminum alloy plated layer comprises: an alloying layer (I) formed on the plated steel sheet and containing, by weight %, 5-30% of Al; an alloying layer (II) formed on the alloying layer (I) and containing, by weight %, 30 to 60% of Al; an alloying layer (III) formed on the alloying layer (II) and containing, by weight %, 20-50% of Al and 5-20% of Si; and an alloying layer (IV) formed continuously or discontinuously on at least a part of the surface of the alloying layer (III), and containing 30-60% of Al, wherein the rate of the alloying layer (III) exposed on the outermost surface of the aluminum alloy plated layer is 10% or more.
THERMOFORMED COMPONENT HAVING EXCELLENT COATING ADHESION, AND MANUFACTURING METHOD THEREFOR
Disclosed are thermoformed component having excellent coating adhesion and a method for manufacturing the same. The thermoformed component comprises a substrate layer and an aluminum coating coated on at least one surface of the substrate layer, wherein the average roughness Ra of a surface of the thermoformed component is between 1.0 μm and 3.0 μm, the peak height and the peak-to-valley height Rt are between 8 μm and 30 μm, and the roughness peak count Rpc is greater than or equal to 50. The thermoformed component has good paintability, good coating adhesion and good corrosion resistance, and is very suitable for automotive parts.
STEEL FOR HOT FORMING, HOT-FORMED MEMBER, AND MANUFACTURING METHODS THEREFOR
An embodiment of the present invention provides steel for hot forming, a hot-formed member, and methods for manufacturing same, the steel comprising, by wt %, 0.06-0.1% of C, 0.05-0.6% of Si, 0.6-2% of Mn, 0.05% or less of P, 0.02% or less of S, 0.01-0.1% of Al, 0.01-0.8% of Cr, 0.01-0.5% of Mo, 0.02% or less of N, and the remainder of Fe and inevitable impurities, wherein an alloy factor represented by relational expression 1 below is 7 or more, and the number of carbides having a circular equivalent diameter of 0.5 μm or greater is 10.sup.5/mm.sup.2 or less.
Alloy factor=I(Mn)×I(Si)×I(Cr)×I(Mo) [Relational expression 1] where the I values for the components are I(Mn)=3.34×Mn+1, I(Si)=0.7×Si+1, I(Cr)=2.16×Cr+1, and I(Mo)=3×Mo+1, respectively, and the content of each component is expressed as wt %.
Systems and methods for manufacturing components for gas turbine engines
Methods and masks for manufacturing component of gas turbine engines are described. The methods include applying a mask to a protected surface of the component, the component having a designated surface to be treated by a shot peen operation. The mask includes a full masking portion configured to prevent a shot peen media from impacting the protected surface. A masking control region is arranged around the designated surface. The masking control region is configured to control an amount of force imparted to the component by shot peen media during the shot peen operation, wherein the masking control region extends from the full masking portion to the designated surface. The designated surface is shot peened with shot peen media to form a compressive stress region within the component proximate the designated surface and a tapering transition of compressive forces within the component proximate the masking control region.
HOT-STAMPED MEMBER AND STEEL SHEET FOR HOT STAMPING
There is provided a hot-stamped member or a steel sheet for hot stamping having a chemical composition including, in mass %, C: 0.25% or more and 0.55% or less, Si: 0.001% or more and 2.0% or less, Mn: 0.3% or more and 3.0% or less, P: 0.02% or less, S: 0.003% or less, Al: 0.005% or more and 1.0% or less, Cr: 0% or more and 1.0% or less, Mo: 0% or more and 1.0% or less, N: 0.02% or less, Ca: 0% or more and 0.0010% or less, B: 0.0005% or more and 0.01% or less, one or two or more selected from the group consisting of Ti: 0.005% or more and 0.5% or less, Nb: 0.005% or more and 0.5% or less, V: 0.005% or more and 0.5% or less, and Zr: 0.005% or more and 0.5% or less, and Ni+Cu+Sn: 0% or more and 2% or less, and a remainder consisting of Fe and impurities.
Low Density Press-Hardening Steel Having Enhanced Mechanical Properties
A method of forming a shaped steel object is provided. The method includes cutting a blank from an alloy composition including 0.05-0.5 wt. % carbon, 4-12 wt. % manganese, 1-8 wt. % aluminum, 0-0.4 wt. % vanadium, and a remainder balance of iron. The method also includes heating the blank until the blank is austenitized to form a heated blank, transferring the heated blank to a press, forming the heating blank into a predetermined shape to form a stamped object, and decreasing the temperature of the stamped object to a temperature between a martensite start (Ms) temperature of the alloy composition and a martensite final (Mf) temperature of the alloy composition to form a shaped steel object comprising martensite and retained austenite.
HOT PRESS-FORMED PART, AND MANUFACTURING METHOD THEREOF
The present disclosure provides a hot-press formed part comprising a plated steel sheet and an aluminum alloy plated layer formed on the plated steel sheet, wherein the aluminum alloy plated layer comprises: an alloying layer (I) formed on the plated steel sheet and containing, by weight %, 5-30% of Al; an alloying layer (II) formed on the alloying layer (I) and containing, by weight %, 30 to 60% of Al; an alloying layer (III) formed on the alloying layer (II) and containing, by weight %, 20-50% of Al and 5-20% of Si; and an alloying layer (IV) formed continuously or discontinuously on at least a part of the surface of the alloying layer (III), and containing 30-60% of Al, wherein the rate of the alloying layer (III) exposed on the outermost surface of the aluminum alloy plated layer is 10% or more.
METHOD FOR FORMING COATING FILM ON CONSTANT VELOCITY UNIVERSAL JOINT
coating film having excellent adhesion, even without the presence of a chemical conversion film treatment out as an undercoat and a metal automotive part having the coating film.
A powder is deposited by powder-coating onto the surface of a metal automotive part that has been quenched after simultaneously forging, and tempering the metal automotive part and bake-hardening the deposited powder to form a skin film on the surface of the metal automotive part. The surface of the metal automotive part before the powder is powder-coated thereon is a work-hardened material surface that has been not been subjected to a chemical conversion filming treatment.
Producing a partially hardened formed part
A process of producing a partially hardened metallic formed part comprises: heating a semi-finished product of hardenable hot-formable steel sheet to a hardening temperature; hot-forming the heated semi-finished product in a combined hot-forming cutting device into a three-dimensional formed part; cutting the formed part in the combined hot-forming cutting device; pressure-hardening the formed part in the hot-forming cutting device into a hardened formed part such that a first partial region is hardened by rapid cooling and that a second partial region of the formed part is heat-treated so as to comprise a greater ductility and a lower strength than the first partial region, wherein the operation of cutting the formed part takes place at least in one of the first and second partial region. A combined hot-forming cutting device can be used to produce a metallic formed part.
SYSTEMS AND METHODS FOR AUTOMATIC SPRAY QUENCHING
A spray quenching system including a quench box configured to receive a part for quenching. The system may include mechanical arms disposed within the quench box and thermocouples disposed on the mechanical arms that may be moved to contact the part surface. The system may include non-contact temperature sensors within the quench box that measure the temperature part surface, and spray nozzles within the quench box that spray the part with a quenching fluid. The system may include a controller in electronic communication with the mechanical arms, the spray nozzles, the thermocouples, and the non-contact temperature sensors, that is configured to initiate a quenching process, receive temperature data, analyze the temperature data to determine a temperature difference value, determine that the temperature difference value exceeds a threshold temperature difference value, and adjust the quenching process if the temperature difference value exceeds the threshold temperature difference value.