C21D9/0075

APPARATUS, COMPOSITIONS, AND METHODS FOR STAINLESS-COATED STEEL REINFORCEMENT BAR
20230012077 · 2023-01-12 ·

In some embodiments, a coating applied to steel reinforcement bar (e.g., steel rebar) that could considerably extend the lifetime of concrete structures by reducing steel rebar corrosion is disclosed. The coating includes a thin, passivating steel (e.g., stainless steel) layer that is applied to the outside of conventional steel rebar. The coating can be applied in-line through metal cold spray manufacturing, which is a high throughput coating technique that can be integrated into existing steel manufacturing plants. Furthermore, a novel, high performance ferritic steel with tailored resistance to corrosion from chlorides is described. The new ferritic steel is distinct from other commercial and experimental steels, and is better suited for coating low-cost steel structures like rebar. Multiple alloying elements including Cr, Al, and Si will each form protective oxides independently, increasing the total amount of protection and extending it over much wider ranges of pH and electrical potential.

Method for producing an ausferritic steel, austempered during continuous cooling followed by annealing
11708624 · 2023-07-25 · ·

A method for producing an austempered steel is provided. The method includes subjecting a steel alloy having a silicon content of 1.5 to 4.4 weight percent and a carbon content of 0.3 to 0.8 weight percent to continuous cooling followed by annealing. The cooling rate is initially sufficiently fast to prevent predominant formation of proeutectoid ferrite or pearlite, while subsequently at intermediate temperatures, the cooling rate is sufficiently slow to allow a transformation of the austenite to mainly ausferrite during cooling. The annealing is able to complete the transformation of carbon enriched austenite to ausferrite and to temper any martensite previously formed. The method results in the cost-efficient production of one or more continuously cooled and annealed austempered steel components or semi-finished products having mainly an ausferritic microstructure.

Steel Material, for Pressure Vessel, Showing Excellent Hydrogen-Induced Cracking Resistance and Method for Preparing Same
20230212704 · 2023-07-06 ·

An embodiment of the present invention provides a steel material, for a pressure vessel, comprising, in weight %, 0.06-0.25% of carbon (C), 0.05-0.50% of silicon (Si), 1.0-2.0% of manganese (Mn), 0.005-0.40% of aluminum (Al), 0.010% or less of phosphorus (P), 0.0010% or less of sulfur (S), 0.001-0.03% of niobium (Nb), 0.001-0.03% of vanadium (V), 0.001-0.03% of titanium (Ti), 0.01-0.20% of chromium (Cr), 0.05-0.15% of molybdenum (Mo), 0.01-0.50% of copper (Cu), 0.05-0.50% of nickel (Ni), 0.0005-0.0050% of magnesium (Mg), 0.0005-0.0050% of calcium (Ca), 0.0020% or less of oxygen (O), and the remainder being Fe and other unavoidable impurities. A microstructure comprises in terms of area fraction 30% or less of pearlite and the remainder being ferrite. A non-metallic inclusion contains Mg—Al—Ca—O composite oxide.

STEEL MATERIAL AND STEEL PRODUCT USING THE SAME
20220380874 · 2022-12-01 ·

The present invention relates to a steel material including, in mass %: 0.310≤C≤0.410; 0.001≤Si≤0.35; 0.45≤V≤0.70; Cr≤6.00; 6.25≤Mn+Cr; Mn/Cr≤0.155; Cu+Ni≤0.84; 0.002≤P≤0.030; 0.0003≤S≤0.0060; P+5S≤0.040; 2.03<Mo<2.40; 0.001≤Al≤0.050; and 0.003≤N≤0.050, with the balance being Fe and unavoidable impurities.

WIRE ROD FOR WELDING RODS AND METHOD FOR MANUFACTURING SAME
20220371131 · 2022-11-24 · ·

The purpose of the present invention is to provide, as a wire rod suitable for use as a substance for welding materials and, in particular, for welding rods, a wire rod for welding rods, having high tensile strength at room temperature and excellent drawing characteristics, and a manufacturing method therefor.

ULTRA-HIGH-STRENGTH REINFORCING BAR AND MANUFACTURING METHOD THEREOF
20220364194 · 2022-11-17 ·

Provided is an ultra-high-strength reinforcing bar and a method for manufacturing the same are disclosed. In an exemplary embodiment, the ultra-high-strength reinforcing bar includes an amount of 0.10 to 0.45 wt % carbon (C), an amount of 0.5 to 1.0 wt % silicon (Si), an amount of 0.40 to 1.80 wt % manganese (Mn), an amount of 0.10 to 1.0 wt % chromium (Cr), an amount greater than 0 and less than or equal to 0.2 wt % vanadium (V), an amount greater than 0 and less than or equal to 0.4 wt % copper (Cu), an amount greater than 0 and less than or equal to 0.5 wt % molybdenum (Mo), an amount of 0.015 to 0.070 wt % aluminum (Al), an amount greater than 0 and less than or equal to 0.25 wt % nickel (Ni), an amount greater than 0 and less than or equal to 0.1 wt % tin (Sn), an amount greater than 0 and less than or equal to 0.05 wt % phosphorus (P), an amount greater than 0 and less than or equal to 0.03 wt % sulfur (S), an amount of 0.005 to 0.02 wt % nitrogen (N), and the remainder being iron (Fe) and other inevitable impurities.

Quench and temper corrosion resistant steel alloy and method for producing the alloy

A quench and temper steel alloy is disclosed having the following composition in weight percent. TABLE-US-00001 C 0.1-0.4 Mn 0.1-1.0 Si 0.1-1.2 Cr 9.0-12.5 Ni 3.0-4.3 Mo   1-2 Cu 0.1-1.0 Co   1-4 W  0.2 max. V 0.1-0.6 Ti  0.1 max. Nb up to 0.01 Ta up to 0.01 Al   0-0.25 N 0.1-0.35 Ce 0.006 max. La 0.006 max.
The balance of the alloy is iron and the usual impurities found in similar grades of quench and temper steels intended for similar use or service, including not more than about 0.01% phosphorus and not more than about 0.010% sulfur. A quenched and tempered steel article made from this alloy is also disclosed. Further disclosed is a method of making the alloy.

FREE-CUTTING STEEL AND METHOD OF PRODUCING SAME

Provided is a free-cutting steel that, despites not containing Pb, has machinability by cutting higher than or equal to that of a low carbon sulfur-lead composite free-cutting steel. A free-cutting steel comprises: a chemical composition that contains, in mass %, C: less than 0.09%, Mn: 0.50% to 1.50%, S: 0.250% to 0.600%, O: more than 0.010% and 0.050% or less, and Cr: 0.50% to 1.50%, with a balance consisting of Fe and inevitable impurities, and in which a A value defined by the following formula (1) is 6.0 to 18.0, and a steel microstructure in which at least 500 particles/mm.sup.2 of sulfide of less than 1 μm in equivalent circle diameter and at least 2000 particles/mm.sup.2 of sulfide of 1 μm to 5 μm in equivalent circle diameter are distributed.

CARBURIZED BEARING
20230151853 · 2023-05-18 ·

There is provided a carburized bearing that is excellent in rolling contact fatigue life with a change in structure under a hydrogen-generating environment. In the carburized bearing, a chemical composition of a core portion consists of, in mass %, C: 0.25 to 0.45%, Si: 0.10 to 0.50 %, Mn: 0.40 to 0.70 %, P: 0.015% or less, S: 0.005% or less, Cr: 0.80 to 1.50%, Mo: 0.17 to 0.30%, V: 0.24 to 0.40%. Al: 0.005 to 0.100%, N: 0.0300% or less, O: 0.0015% or less, and the balance being Fe and impurities, and satisfies Formula (1) to Formula (4) described in the present specification. A proportion of a total area of CaO—CaS—MgO—Al.sub.2O.sub.3 composite oxides with respect to a total area of oxides in the carburized leaping is 30.0% or more, and a number density of oxides having an equivalent circle diameter of 20.0 μm or more is 15.0 pieces/mm.sup.2or less.

FREE-CUTTING STEEL AND METHOD FOR MANUFACTURING SAME

Free-cutting steel that has the same or better machinability compared to low-carbon sulfur-lead composite free-cutting steel, despite of no-addition of Pb, is provided. Free-cutting steel contains, in mass %, C: 0.08% or less, Mn: 0.50 to 1.50%, P: 0.100% or less, S: 0.250 to 0.500%, N: 0.0050 to 0.0150%, O: more than 0.0100% and 0.0500% or less, Cr: 0.50 to 1.50%, at least one of Si, Al, or Ti: 0.050 to 0.500% in total, with the balance being Fe and inevitable impurities, with an A value defined by formula (1) satisfying 0.40 to 2.00, and with a B value defined by formula (2) satisfying 1.10×10.sup.−3 to 1.50×10.sup.−2; and a steel microstructure with distributed 3000 or more sulfide particles with an equivalent circular diameter of 5 μm or less per mm.sup.2.