C21D9/04

Rail
11566307 · 2023-01-31 · ·

Provided is a rail that is effective in improving wear resistance and rolling contact fatigue (RCF) resistance. The rail has a metallic structure including a pearlitic structure and a structure other than the pearlitic structure in a surface layer from a surface of a rail head to a depth of at least 0.5 mm, where the pearlitic structure has Vickers hardness of 420 HV or more and 520 HV or less, and the structure other than the pearlitic structure has Vickers hardness of 350 HV or more and 420 HV or less.

Rail
11566307 · 2023-01-31 · ·

Provided is a rail that is effective in improving wear resistance and rolling contact fatigue (RCF) resistance. The rail has a metallic structure including a pearlitic structure and a structure other than the pearlitic structure in a surface layer from a surface of a rail head to a depth of at least 0.5 mm, where the pearlitic structure has Vickers hardness of 420 HV or more and 520 HV or less, and the structure other than the pearlitic structure has Vickers hardness of 350 HV or more and 420 HV or less.

HARDNESS PREDICTION METHOD OF HEAT HARDENED RAIL, THERMAL TREATMENT METHOD, HARDNESS PREDICTION DEVICE, THERMAL TREATMENT DEVICE, MANUFACTURING METHOD, MANUFACTURING FACILITIES, AND GENERATING METHOD OF HARDNESS PREDICTION MODEL
20230221231 · 2023-07-13 ·

The hardness of a rail after the rail having a temperature equal to or higher than an austenite region temperature is forcibly cooled in a cooling facility is predicted. A plurality of sets of data for learning composed of a cooling condition data set and output data of hardness are acquired using a model that performs computing by using a cooling condition data set having at least a surface temperature of the rail before the start of cooling and the operating conditions of the cooling facility as input data and the hardness inside the rail after the forced cooling as output data.

HARDNESS PREDICTION METHOD OF HEAT HARDENED RAIL, THERMAL TREATMENT METHOD, HARDNESS PREDICTION DEVICE, THERMAL TREATMENT DEVICE, MANUFACTURING METHOD, MANUFACTURING FACILITIES, AND GENERATING METHOD OF HARDNESS PREDICTION MODEL
20230221231 · 2023-07-13 ·

The hardness of a rail after the rail having a temperature equal to or higher than an austenite region temperature is forcibly cooled in a cooling facility is predicted. A plurality of sets of data for learning composed of a cooling condition data set and output data of hardness are acquired using a model that performs computing by using a cooling condition data set having at least a surface temperature of the rail before the start of cooling and the operating conditions of the cooling facility as input data and the hardness inside the rail after the forced cooling as output data.

Rail and method for manufacturing same

The rail having a chemical composition containing C: 0.70-0.85 mass %, Si: 0.50-1.60 mass %, Mn: 0.20-1.00 mass %, P: 0.035 mass % or less, S: 0.012 mass % or less, Cr: 0.40-1.30 mass %, the chemical composition satisfying the formula (1)
0.30≤[% Si]/10+[% Mn]/6+[% Cr]/3≤0.55  (1) where [% M] is the content in mass % of the element M,
the balance being Fe and inevitable impurities, where Vickers hardness of a region between positions where a depth from a surface of a rail head of 0.5 and 25 mm is ≥370 HV and <520 HV, a total area ratio of a pearlite microstructure and a bainite microstructure in the region is ≥98%, and an area ratio of the bainite microstructure in the region is >5% and <20%.

OVERHEAD RAIL AND TROLLEY SYSTEM
20220396294 · 2022-12-15 · ·

The present invention discloses an overhead rail and trolley apparatus and method. The apparatus provides an overhead rail having one or more tracks. A wheeled trolley having a wheel or wheels travels upon the tracks. A stop unit on the rail is positioned to selectively halt the trolley. There is a cutout section on the rail and an insert that is attached to the rail at the cutout. The trolley wheels engage the upper surface of the insert when the trolley is halted by the stop unit. A plating on the insert increases the hardness of the insert upper surface. The insert helps prevent and/or at least lessens wear of apparatus when the trolley is halted by the stop unit.

OVERHEAD RAIL AND TROLLEY SYSTEM
20220396294 · 2022-12-15 · ·

The present invention discloses an overhead rail and trolley apparatus and method. The apparatus provides an overhead rail having one or more tracks. A wheeled trolley having a wheel or wheels travels upon the tracks. A stop unit on the rail is positioned to selectively halt the trolley. There is a cutout section on the rail and an insert that is attached to the rail at the cutout. The trolley wheels engage the upper surface of the insert when the trolley is halted by the stop unit. A plating on the insert increases the hardness of the insert upper surface. The insert helps prevent and/or at least lessens wear of apparatus when the trolley is halted by the stop unit.

Track link for a track joint assembly having wear band with lengthwise-varied hardness and method of making same
11584457 · 2023-02-21 · ·

A track link for a ground-engaging track system includes an elongate link body having an upper rail surface located in part upon each of a first link strap, a second link strap, and a middle section of the track link. The upper rail surface is formed by a wear band of sacrificial wear material having a hardness that is varied lengthwise along the upper rail surface to retard scalloping of the track link during service and forming relatively softer zones in the first and second link straps and a relatively harder zone within the middle section. Methodology for making such a track link is also disclosed.

Track link for a track joint assembly having wear band with lengthwise-varied hardness and method of making same
11584457 · 2023-02-21 · ·

A track link for a ground-engaging track system includes an elongate link body having an upper rail surface located in part upon each of a first link strap, a second link strap, and a middle section of the track link. The upper rail surface is formed by a wear band of sacrificial wear material having a hardness that is varied lengthwise along the upper rail surface to retard scalloping of the track link during service and forming relatively softer zones in the first and second link straps and a relatively harder zone within the middle section. Methodology for making such a track link is also disclosed.

Rail and method for manufacturing same

The rail having a chemical composition containing C: 0.70-1.00 mass %, Si: 0.50-1.60 mass %, Mn: 0.20-1.00 mass %, P: ≤0.035 mass %, S: ≤0.012 mass %, Cr: 0.40-1.30 mass %, where Ceq defined by the formula (1) is 1.04-1.25,
Ceq=[% C]+([% Si]/11)+([% Mn]/7)+([% Cr]/5.8)  (1) where [% M] is the content in mass % of the element M, the balance being Fe and inevitable impurities, where Ceq(max) is ≤1.40, where the Ceq(max) is determined by the formula (2) using maximum contents of C, Si, Mn, and Cr obtained by subjecting a region between specified positions to EPMA line analysis; and a pearlite area ratio in the region is 95% or more,
Ceq(max)=[% C(max)]+([% Si(max)]/11)+([% Mn(max)]/7)+([% Cr(max)]/5.8)  (2) where [% M(max)] is the maximum content of the element M.