A process for roasting of metal concentrate wherein concentrate particles are fed into a roaster where they are thermally treated at a temperature in the range of 500 and 1200° C. in a fluidized bed to form a calcine. At least parts of the calcine are withdrawn from the roaster together with a gas stream as a solid fraction. Concentrate particles with a diameter at least 50% smaller than the average diameter of the concentrate particles are separated as small particles and/or particles from the gas-solid-fraction are separated in at least one step as small calcine particles and/or particles are gained in another hydrometallurgical step as other particles. Defined particles are pelletized, whereby at least 80% of the pellets feature a diameter of at least 80% of the concentrate particles average diameter. The pellets are fed into the roaster.

A method for recovering a valuable substance is provided. The method includes: a thermal treatment step of thermally treating a target containing a valuable substance while supporting a target storing unit, in which the target is stored, by a supporting unit that can support the target storing unit, wherein the thermally treating includes heating a gas present in a region, in which the supporting unit is positioned, by a flame for thermally treating the target such that the target storing unit is not contacted by the flame; and a valuable substance recovering step of recovering the valuable substance from a thermally treated product of the target obtained in the thermal treatment step.

The present disclosure provides methods and systems for recovering metals from lithium-ion batteries, and specifically to methods and systems for recovering cobalt and nickel jointly in metallic form via electrowinning processes. The present disclosure further provides methods and systems for preparing lithium-ion battery materials for use in metal recovery processes.

Process to recover copper from a process feed including one or more feed components containing a base metal sulphidic feed, iron, copper and arsenic. Process feed and aqueous quench solution are introduced to a pressure oxidative leaching step with a partial pressure of oxygen above 200 kPa to form free sulphuric acid, to solubilize copper and other metal in the feed as aqueous sulphate compounds and to precipitate arsenic as solid iron arsenic compounds. A treated slurry comprising a liquid phase containing sulphuric acid and copper sulphate, and solids containing the iron arsenic compounds is withdrawn and the liquid phase is separated from the solids. To lessen arsenic re-dissolution and to maintain stability of the solid iron arsenic compounds, one or more of temperature, free acid level and residence time of the treated slurry is controlled. Copper metal is recovered from the separated liquid phase.

A process for roasting of metal concentrate wherein concentrate particles are fed into a roaster where they are thermally treated at a temperature in the range of 500 and 1200 C. in a fluidized bed to form a calcine. At least parts of the calcine are withdrawn from the roaster together with a gas stream as a solid fraction. Concentrate particles with a diameter at least 50% smaller than the average diameter of the concentrate particles are separated as small particles and/or particles from the gas-solid-fraction are separated in at least one step as small calcine particles and/or particles are gained in another hydrometallurgical step as other particles. Defined particles are pelletized, whereby at least 80% of the pellets feature a diameter of at least 80% of the concentrate particles average diameter. The pellets are fed into the roaster.

A method for extracting metals from the black mass of lithium-ion batteries, the black mass containing the anode and cathode materials of the batteries as well as some copper, and the cathode material comprising lithium and nickel. The method of extracting metals carried out by an arrangement that is suitable for use in the method.

A process for thermal treatment of a sulfur-containing ore in which the ore is calcined at temperatures of between 600 and 1200? C. in the presence of oxygen in a reactor so that between 1 and 90% by weight of sulfur contained in the ore is burned to sulfur dioxide and impurities contained are driven off in gaseous form. The exhaust gas being produced and containing the sulfur dioxide is fed into a gas purification comprising at least one component and/or the calcined ore is fed into at least one further process stage. An exhaust gas from the gas purification and/or the process stage and/or a gas used for cooling within the gas purification or for cooling within a further process stage is at least partially returned back into the reactor as recycling gas having a temperature of >100? C.

A method for extracting metals from the black mass of lithium-ion batteries, the black mass containing the anode and cathode materials of the batteries, wherein the cathode material comprises lithium, nickel, and cobalt. The method is carried out by an arrangement that is suitable for use in the method.

Process to recover copper from a process feed including one or more feed components containing a base metal sulphidic feed, iron, copper and arsenic. Process feed and aqueous quench solution are introduced to a pressure oxidative leaching step with a partial pressure of oxygen above 200 kPa to form free sulphuric acid, to solubilize copper and other metal in the feed as aqueous sulphate compounds and to precipitate arsenic as solid iron arsenic compounds. A treated slurry comprising a liquid phase containing sulphuric acid and copper sulphate, and solids containing the iron arsenic compounds is withdrawn and the liquid phase is separated from the solids. To lessen arsenic re-dissolution and to maintain stability of the solid iron arsenic compounds, one or more of temperature, free acid level and residence time of the treated slurry is controlled. Copper metal is recovered from the separated liquid phase.

Disclosed herein are methods for obtaining a composition including copper sulfide from a material, where the methods include: contacting the material with an acidic aqueous solution having a pH less than 6 in the presence of sulfur dioxide to form copper sulfide; where the material includes one or more copper compounds chosen from copper in a zero oxidation state, copper oxide, and copper hydroxide, and where the material includes an amount of zero oxidation state metals having a standard redox-potential less than zero volt versus a standard hydrogen electrode. Also disclosed are methods for recycling at least one battery material, and compositions including copper sulfide.