The present invention provides a method for the treatment of sludge containing iron and between 4.5% to 12% by weight of zinc. This method includes a leaching step wherein leaching agents include hydrochloric acid and chlorate, and wherein the pH of the leachate directly resulting from this leaching step is set at a value below 1.5. A recycling method and treatment installation are also provided.

A method of extracting metals from polymetallic sulphide ores or concentrates comprising at least Cu, Zn, Pb and Ag, comprising a first step of atmospheric leaching in sulphate medium in the presence of recycled silver for extracting Cu and Zn and a second step of atmospheric leaching in chloride medium for extracting Pb and Ag.

An apparatus, method and system are provided to recover constituent components from single use batteries. In particular, the apparatus, method and system may be used to recover zinc and manganese in the form of sulfates from depleted commercial which in turn may be subsequently used for other applications, such as micronutrients and fertilizers.

Embodiments of the invention relate to a process for removing fluoride from a solution or suspension containing zinc, in particular a solution of zinc sulfate, a defluoridated solution of zinc sulfate obtainable by such a process, its use as well as processes for producing zinc and hydrogen fluoride or hydrofluoric acid. The process for removing fluoride comprises (i) providing a solution or suspension A containing zinc, wherein the solution or suspension A containing zinc further contains fluoride ions; (ii) adding a solution B containing a dissolved salt of a rare earth element to the solution or suspension A containing zinc, wherein a solid comprising a rare earth element fluoride and a solution C containing zinc are formed; and (iii) separating the solid from the solution C containing zinc, wherein the solution C containing zinc has a lower concentration of fluoride ions than the solution or suspension A containing zinc.

The present invention refers to an improved process for recovering zinc from primary and secondary raw materials, said process comprising a first leaching step wherein the ratio between the zinc weight contained in the raw material and the volume of the leaching solution is at least 20 kg zinc per m.sup.3 of acid aqueous solution; a neutralization step; and a solvent extraction stage in the presence of organic extractant, wherein the temperature is maintained from 47 to 52° C.

A process for leaching a mineral particulate material comprising the steps of feeding the mineral particulate material to a leaching step (10) in which at least one valuable metal in the mineral particulate material is leached into a leach solution to form a pregnant leach liquor and a solid residue containing undissolved mineral matter, the leaching step being conducted under conditions such that elemental sulphur is formed in the leaching step, wherein beads or particles that take up elemental sulphur are added to the leaching step such that elemental sulphur is taken up by or collects on the beads or particles, and separating the beads or particles from the pregnant leach liquor and the solid residue. The beads or particles may be treated to remove sulphur and the beads or particles are returned to the leaching step. Alternatively the mineral doesn't need to comprise a soluble component and can be a refractory sulphide of iron and/or arsenic containing precious metals that require oxidation before downstream conventional processes such as cyanidation.

Any metal having a low α-ray emission, the metal being any one of tin, silver, copper, zinc, or indium, wherein an emission of an α-ray after heating the metal at 100° C. in an atmosphere for six hours is 0.002 cph/cm.sup.2 or less. Any metal of tin, silver, copper, zinc and indium each including lead as an impurity is dissolved to prepare a hydrosulfate aqueous solution of the metal and lead sulfate is precipitated and removed in the solution. The lead sulfate is precipitated in the hydrosulfate aqueous solution by adding a lead nitrate aqueous solution including lead having an α-ray emission of 10 cph/cm.sup.2 or less to the hydrosulfate aqueous solution, from which the lead sulfate has been removed, and, at the same time, the solution is circulated while removing the lead sulfate to electrowinning the metal using the hydrosulfate aqueous solution as an electrolytic solution.

An ammonium complex system-based method for separating and purifying lead, zinc, cadmium, and copper, comprising the following steps: a zinc-containing raw material is leached using a leach solution to produce a leached solution; a filtrate and a filter residue are produced by filtration; the filtrate is mixed with metal lead to displace copper, undergoes a solid-liquid separation to produce a first separated liquid, is mixed with metal cadmium to displace lead, undergoes a solid-liquid separation to produce a second separated liquid, is mixed with metal zinc to displace cadmium, and undergoes a solid-liquid separation to produce a third separated liquid; and, the third separated liquid is electrolyzed to produce metal zinc, and an electrolytic solution is returned to the leaching step.

A process for bio-oxidation of sulfides in mineral ore having a metal such as gold occluded or dispersed within the ore as a sulfide is disclosed. The first step comminutes the ore into particles with a size distribution having a P80 of less than 0.25 inch with minus 106 micron particles in the range of 15% to 40% by weight. Agglomerates are formed by adding to the comminuted ore particles an acidic inoculate solution including water, with the solution further including microorganisms capable of bio-oxidizing the sulfides. The agglomerates are then placed in at least one bio-reactor containment vessel to form an ore bed. The process continues by bio-oxidizing the sulfides in the ore bed; then re-circulating the solution through the ore bed, and continuing the bio-oxidation until a desired bio-oxidation level is achieved. Thereafter, the metal is recovered from the ore.

A hydrometallurgical process for the treatment of polymetallic ores and sulphide concentrates of copper and zinc, and by-products of lead and zinc from smelting plants, treated independently and/or as mixtures thereof, which contain relevant amounts of lead, copper, zinc, iron, gold and silver, such as the matte-speiss mixture of lead foundries, and copper cements from the purification processes of electrolytic zinc plants. Thee process allows the recovery of metallic copper, zinc, copper as copper and zinc basic salts, which may be hydroxides, carbonates, hidroxysulphates or mixtures thereof; the production of stable arsenic residues; and the effective and efficient recovery of Pb, Au and Ag as a concentrate of lead sulphide and/or lead, Au, and Ag sulphate.