C22C1/0433

SCANNING STRATEGY FOR VOLUME SUPPORT IN ADDITIVE MANUFACTURING

A method of additive manufacturing includes a) providing a component geometry with a hole and, b) selectively irradiating a powder bed with an energy beam according to the geometry in a layerwise manner, wherein in layers of the component including the hole, the respective regions which define the hole are irradiated with the energy beam such that a supporting structure is generated in the hole having a lower rigidity than a structure of the component. The supporting structure is used for counteracting stress or distortion during the additive buildup. A computer program product and apparatus correspond to the method.

Method for Producing Sputtering Target Material
20230048285 · 2023-02-16 ·

Provided is a method of producing a target material with reduced particle generation during sputtering, which is a method of producing a sputtering target material whose material is an alloy M, including a sintering step of sintering a mixed powder obtained by mixing a first powder and a second powder. A material of the first powder is an alloy M1 in which the proportion of a B content is from 40 at. % to 60 at. %. A material of the second powder is an alloy M2 in which the proportion of a B content is from 20 at. % to 35 at. %. The proportion of a B content in the mixed powder is from 33 at. % to 50 at. %. A metallographic structure including a (CoFe).sub.2B phase and a (CoFe)B phase is formed in the sintering step. A boundary length per unit area Y (1/μm), which is obtained by measuring a boundary length between the (CoFe).sub.2B phase and the (CoFe)B phase using a scanning electron microscope, and a proportion X (at. %) of a B content of the alloy M satisfy the expression


Y<−0.0015×(X−42.5).sup.2+0.15.

POWDER METALLURGY (PM) SUPERALLOY WITH HIGH STRENGTH AND PLASTICITY AND PREPARATION METHOD AND USE THEREOF

The present disclosure discloses a preparation method of a powder metallurgy (PM) superalloy with high strength and plasticity. Under the multi-field coupling action of a thermal field and a force field, the PM superalloy is obtained in a high-temperature graphite mold by using the method of conducting heat preservation and oscillating-pressure sintering in two steps. Under the action of a circulating pressure, rearrangement of powders and discharge of pores are promoted, and therefore, the PM superalloy is sintered and formed. The present disclosure further discloses a PM superalloy prepared by using the method above. The PM superalloy has the characteristics of low grade of prior particle boundary defects, uniform grain refinement and high density. The sintered PM superalloy obtained in the present disclosure has a yield strength of 955 MPa, a tensile strength of 1,437 MPa and an elongation of 31.9%, and has high strength and plasticity.

NICKEL-BASED SUPERALLOY WITH HIGH VOLUME FRACTION OF GAMMA STRENGTHENING PHASE FOR ADDITIVE MANUFACTURING AND ADDITIVE MANUFACTURING METHOD FOR HIGH-TEMPERATURE MEMBERS USING SAME
20230044868 · 2023-02-09 ·

This application relates to a nickel-based superalloy suitable for additive manufacturing and a method for manufacturing a high-temperature member using the same. The nickel-based superalloy includes 13.7% to 14.3% by weight of Cr, 9.0% to 10.0% by weight of Co, 3.7% to 4.3% by weight of Mo, 2.6% to 3.4% by weight of Ti, 3.7% to 4.3% by weight of W, 2.6% to 3.4% by weight of Al, 0.15% to 0.19% by weight of C, greater than 0% by weight and not less than 0.005% by weight of B, 0.01% to 0.05% by weight of Zr, 2.0% to 2.7% by weight of Ta, 0.6% to 1.1% by weight of Hf, Ni residue, and unavoidable impurities. The nickel-based superalloy has a high fraction of custom-character strengthening phase, thereby maintaining excellent high-temperature strength. Additive manufacturing with the nick-based superalloy is much easier than existing nickel-based superalloys, thereby cost-effectively providing maximized cooling efficiency.

Laser-solid-forming manufacturing device and method

A laser-solid-forming manufacturing device includes a laser emitter, a magnetic field generator, and a forming platform. The laser emitter emits a laser beam which acts on a feedstock to form a molten pool. The magnetic field generator includes a spiral copper coil, a first electrode and a second electrode. The spiral copper coil is formed by spirally winding a copper tube. The first and second electrodes are arranged at respective ends of the copper tube and are used for loading a voltage to generate a magnetic field in the spiral copper coil. At any time, the spiral copper coil sleeves an action point of the laser beam and the feedstock. A corresponding laser-solid-forming manufacturing method is also presented.

NICKEL-BASED SUPERALLOY

A Nickel-based superalloy, whose composition includes, in percent by weight of the total composition: Chromium: 10.0-11.25; Cobalt: 11.2-13.7; Molybdenum: 3.1-3.8; Tungsten: 3.1-3.8; Aluminium: 2.9-3.5; Titanium: 4.6-5.6; Niobium: 1.9-2.3; Hafnium: 0.25-0.35; Zirconium: 0.040-0.060; Carbon: 0.010-0.030; Boron: 0.01-0.030; Nickel: remainder as well as unavoidable impurities; the composition being free of tantalum.

Method of manufacturing nickel based super alloy parts

There is provided a method of treating a nickel base super alloy (NiSa) article. First, the NiSa article having fine grains is obtained. The NiSa article has a uniform distribution of the fine grains and substantially uniform mechanical properties throughout. One or more regions within the NiSa article are mechanically deformed. Then, the NiSa article is heat treated to obtain coarse grains in the one or more regions, the coarse grains having a size that is larger than that of the fine grains of the NiSa article outside of the one or more regions.

METAL-FOAM BODY AND METHOD FOR THE PRODUCTION THEREOF AND THE USE THEREOF AS A CATALYST
20230001388 · 2023-01-05 · ·

The invention relates to a method for producing a metal-foam body, comprising the steps of (a) providing a metal-foam body A, which consists of nickel, cobalt, copper, or alloys or combinations thereof, (b) applying an aluminum-containing material MP to metal-foam body A so as to obtain metal-foam body AX, (c) thermally treating of metal-foam body AX, with the exclusion of oxygen, to achieve the formation of an alloy between the metallic components of metal-foam body A and the aluminum-containing material MP so as to obtain metal-foam body B, wherein the duration of the thermal treatment is chosen in dependence on the temperature of the thermal treatment and the temperature of the thermal treatment is chosen in dependence on the thickness of the metal-foam body AX. The invention also relates to the metal-foam bodies obtainable by the methods according to the invention and to the use thereof as catalysts for chemical transformations.

METHOD OF PREPARING ALUMINUM-CONTAINING ALLOY POWDER AND APPLICATION THEREOF
20230001481 · 2023-01-05 ·

The present disclosure relates to a method of preparing an aluminum-containing alloy powder and an application thereof. The preparation method includes: by using the characteristic that a solidification structure of an initial alloy includes a matrix phase and a dispersed particle phase, the matrix phase is removed by reaction with an acid solution, so as to separate out the dispersed particle phase and obtain an aluminum-containing alloy powder. The preparation method is simple in process and can prepare different morphologies of aluminum-containing alloy powders of nano-level, sub-micron-level, micron-level and millimeter-level, which can be applied to the fields such as photo-electronic devices, wave absorbing materials, catalysts, 3D metal printing, metal injection molding and corrosion-resistant coating.

PREPARATION METHOD OF MULTI-FUNCTIONAL MARINE ENGINEERING ALLOY

The present disclosure discloses a preparation method of a multi-functional marine engineering alloy. Through the coupling of a multi-principal alloy structure, structural entropy, and temperature and powder metallurgy and heat treatment, mutual solubility between elements and free energy of an alloy system are regulated, Cu grain boundary segregation is eliminated, and uniform and dispersed nano-precipitation of the anti-fouling element Cu in corrosion-resistant and high-plasticity multi-principal alloys is realized. The preparation method is simple and controllable to operate, and the prepared material has plasticity higher than 75%, high yield strength, excellent corrosion resistance and anti-fouling property, and has important application prospects in the field of marine engineering.