A gear includes a sintered body, in which Fe is contained as a principal component, Ni is contained in a proportion of 2 mass % or more and 20 mass % or less, Si is contained in a proportion of 0.3 mass % or more and 5.0 mass % or less, C is contained in a proportion of 0.005 mass % or more and 0.3 mass % or less, and one element selected from the group consisting of Ti, V, Y, Zr, Nb, Hf, and Ta is defined as a first element, that is contained in a proportion of 0.01 mass % or more and 0.7 mass % or less.

A method may include fused filament fabricating a fused filament fabricated component by delivering a softened filament to selected locations at or adjacent to a build surface. The softened filament may include a binder and a primary material. The binder is configured to release a secondary material upon heating at or above a conversion temperature. The method also may include heating the fused filament fabricated component to a temperature at or above the conversion temperature to sinter the primary material to form a sintered part and cause the binder to release the secondary material within the sintered part.

The present disclosure relates to a wear part made in a foundry. The wear part has a reinforced portion comprising a ferrous alloy reinforced with metal carbides, nitrides, borides, or intermetallic alloys. The reinforced portion includes inserts of metal carbides, nitrides, metal, or intermetallic compounds manufactured beforehand with a defined geometry and inserted into an infiltrable structure of agglomerated grains including the reagents needed for the formation of metal or intermetallic carbides, nitrides, borides according to an in situ self-propagating thermal reaction initiated during the casting of the ferrous alloy.

A powder composition is used for the fabrication of casting inserts, designed to produce local composite zones resistant to abrasive wear. The composite zones are reinforced with carbides and borides or with mixtures thereof formed in situ in castings. The powder includes powder reactants of the formation of carbides and/or borides selected from the group of TiC, WC, ZrC, NbC, TaC, TiB2, ZrB2, or mixtures thereof. The carbides and/or borides forming after crystallization particles reinforces the composite zones in castings. The powder composition further includes moderator powders in the form of a mixture of metal powders, which after crystallization form matrix of the composite zone in casting. A casting insert is disclosed for the fabrication in casting of local composite zones resistant to abrasive wear. A method for the fabrication of local composite zones in castings uses for this purpose the reaction of the self-propagating high temperature synthesis (SHS).

A method for producing hard metal powder suitable for manufacturing hard metal products including metal carbides and a binder is provided. An easy to carry out method that provides high quality hard metal powder includes: a) dissolving in water, water soluble raw materials and a binder source to form an aqueous solution, b) drying the aqueous solution to form a precursor powder having the raw materials homogenously distributed throughout the precursor powder, c) decomposing the precursor powder by heating the powder in an inert atmosphere to remove gas evolved in the decomposition of the raw materials, d) grinding the precursor powder and mixing it with a liquid media to produce a suspension, e) spray drying the suspension to agglomerate the precursor powder, and f) heat treating the agglomerated precursor powder to form a hard metal powder containing agglomerates of carbides evenly distributed and bonded to a metallic matrix.

A densified, high-strength metallic component is manufactured by: binder jet additive manufacture (BJAM) printing a powder blend to form a printed part; and super solidus sintering the printed part to form the metallic component, which may then be heat treated. The powder blend comprises a blend of water atomized base iron powder and a high-carbon master ferroalloy powder. The high-carbon ferroalloy powder introduces high concentrations of carbon into a powder blend that is readily BJAM printable.

A cermet and a cutting tool are provided which have high wear resistance and high fracture resistance at a cutting edge even in a mode of cutting where the cutting edge comes to have a high temperature. A cermet 1 includes a hard phase 2 including a carbonitride of one or more kinds of metals selected from Group 4, Group 5, and Group 6 metals of the periodic table including at least Ti and a binder phase 3 containing W and at least one kind of a metal selected from Co and Ni, wherein the binder phase 3 includes a first binder phase 4 in which a mass ratio of W to a total amount of Co and Ni (W/(Co+Ni)) is 0.8 or less and a second binder phase 5 in which a mass ratio of W to a total amount of Co and Ni (W/(Co+Ni)) is 1.2 or more.

A cermet and a cutting tool are provided which have high wear resistance and high fracture resistance at a cutting edge even in a mode of cutting where the cutting edge comes to have a high temperature. A cermet 1 includes a hard phase 2 including a carbonitride of one or more kinds of metals selected from Group 4, Group 5, and Group 6 metals of the periodic table including at least Ti and a binder phase 3 containing W and at least one kind of a metal selected from Co and Ni, wherein the binder phase 3 includes a first binder phase 4 in which a mass ratio of W to a total amount of Co and Ni (W/(Co+Ni)) is 0.8 or less and a second binder phase 5 in which a mass ratio of W to a total amount of Co and Ni (W/(Co+Ni)) is 1.2 or more.

The present disclosure provides a metal-ceramic composite structure and a fabrication method thereof. The metal-ceramic composite structure includes a ceramic substrate having a groove on a surface thereof; a metal member filled in the groove, including a main body made of zirconium base alloy, and a reinforcing material dispersed in the main body and selected from at least one of W, Mo, Ni, Cr, stainless steel, WC, TiC, SiC, ZrC, ZrO.sub.2, BN, Si.sub.3N.sub.4, TiN and Al.sub.2O.sub.3; a luminance value L of the metal member surface is in a range of 36.92-44.07 under a LAB Chroma system.

The present disclosure provides a metal-ceramic composite structure and a fabrication method thereof. The metal-ceramic composite structure includes a ceramic substrate having a groove on a surface thereof; a metal member filled in the groove, including a main body made of zirconium base alloy, and a reinforcing material dispersed in the main body and selected from at least one of W, Mo, Ni, Cr, stainless steel, WC, TiC, SiC, ZrC, ZrO.sub.2, BN, Si.sub.3N.sub.4, TiN and Al.sub.2O.sub.3; a luminance value L of the metal member surface is in a range of 36.92-44.07 under a LAB Chroma system.