The present invention is an alloy that contains Fe, B, P, and Cu, and includes a non-crystalline phase and a plurality of crystalline phases formed in the non-crystalline, wherein an average Fe concentration in a whole alloy is 79 atomic % or greater, and wherein a density of Cu clusters when a region with a Cu concentration of 6.0 atomic % or greater among regions with 1.0 nm on a side in atom probe tomography is determined to be a Cu cluster is 0.20×10.sup.24/m.sup.3.

Disclosed are an R-T-B-based permanent magnet material, a preparation method therefor and the use thereof. The R-T-B-based permanent magnet material comprises R, B, M, Fe, Co, X and inevitable impurities, wherein: (1) R is a rare earth element, and the R includes at least Nd and RH, M being one or more of Ti, Zr and Nb, and X including Cu, “Al and/or Ga”; and (2) in percentage by weight, R: 30.5-32.0 wt%, B: 0.95-0.99 wt%, M: 0.3-0.6 wt%, X: 0.8-1.8 wt%, and Cu: 0.35-0.50 wt%, and the balance is Fe, Co and inevitable impurities. According to the present invention, under the condition of 0.3-0.6 wt% of a high melting point metal, a permanent magnet material with an excellent magnet performance and a good squareness is obtained.

A non-oriented electrical steel sheet according to an exemplary embodiment of the present invention includes, in wt%, Si: 1.5 to 4.0%, Al: 0.5 to 1.5%, Mn: 0.05 to 0.55%, C: 0.005% or less, Ti: 0.004% or less (excluding 0%), N: 0.005% or less (excluding 0%), S: 0.005% or less (excluding 0%), and Cu: 0.01% or less (excluding 0%), and the balance of Fe and inevitable impurities, and satisfies Formula 1 and Formula 2 below.

[N]≤0.005×([Al]×[Ti])  [Formula 1]

[S]≤0.01×([Mn]+[Cu])  [Formula 2]

(In Formula 1 and Formula 2, [N], [Al], [Ti], [S], [Mn], and [Cu] represent a content (wt %) of N, Al, Ti, S, Mn, and Cu, respectively).

An embodiment of the present invention provides a non-oriented electrical steel sheet including. in wt%: Si: 2.5 to 4.0 %, Mn: 0.1 to 1.0 %, Al: 0.5 to 1.5 %, P: 0.002 to 0.015 %, and As: 0.002 to 0.01 %, and the balance of Fe and inevitable impurities, and satisfying Formula 1 and Formula 2.

[00001]$0.005\le \left(\left[\text{P}\right]+\left[\text{As}\right]\right)\le 0.015$

(In Formula 1, [P] and [As] represent a content (wt%) of P and As, respectively.)

[00002]$\left[\text{STD}\right]\le 0.7\times \left[\text{GS}\right]$

([GS] is an average grain size (.Math.m) measured when 10,000 or more grains having a grain size of 5 to 500 .Math.m are observed on a surface of the steel sheet, and STD is a standard deviation (.Math.m) at that time.)

What is provided is a steel sheet for a non-oriented electrical steel sheet containing, in mass %, C: 0.0040% or less, Si: 1.9% or more and 3.5% or less, Al: 0.10% or more and 3.0% or less, Mn: 0.10% or more and 2.0% or less, P: 0.09% or less, S: 0.005% or less, N: 0.0040% or less, B: 0.0060% or less, and the remainder consisting of Fe and impurities, in which the recrystallization rate of the structure of a sheet thickness-direction cross section at each position 10 mm apart toward the sheet width center from each of both end portions in the sheet width direction is less than 50%, and, when the sheet width is represented by W, the recrystallization rate of the structure of a sheet thickness-direction cross section at the position of ¼W from each of both end portions in the sheet width direction is 50% or more.

Aspects of this disclosure include a method for repairing a component having narrow passage, a three-dimensional printer, and composition for three-dimensional printing. One embodiment of the method may comprise mixing a filler material for three-dimensional printing with a carrier fluid, and applying a controlled electromagnetic field to bias the filler material towards a repair location in a narrow passage of a component. The method may further comprise coating a ferromagnetic material with the filler material to form a microcapsule, wherein the ferromagnetic material is adapted to interact with the controlled electromagnetic field to attract the microcapsule to the repair location. 3D printing techniques may be used to coat the ferromagnetic core with the filler material.

Aspects of this disclosure include a method for repairing a component having narrow passage, a three-dimensional printer, and composition for three-dimensional printing. One embodiment of the method may comprise mixing a filler material for three-dimensional printing with a carrier fluid, and applying a controlled electromagnetic field to bias the filler material towards a repair location in a narrow passage of a component. The method may further comprise coating a ferromagnetic material with the filler material to form a microcapsule, wherein the ferromagnetic material is adapted to interact with the controlled electromagnetic field to attract the microcapsule to the repair location. 3D printing techniques may be used to coat the ferromagnetic core with the filler material.

A magneto-sensitive wire (magneto-sensitive body) made of a Co-based alloy having a composite structure in which crystal grains are dispersed in an amorphous phase. The Co-based alloy is, for example, a Co—Fe—Si—B-based alloy, and the total amount of Si and B is preferably 20 to 25 at % with respect to the Co-based alloy as a whole. Preferably, the average diameter of the crystal grains is 70 nm or less and the area ratio of the crystal grains is 10% or less to the composite structure as a whole. The magneto-sensitive wire has a circular cross section and the wire diameter is about 1 to 100 μm. Such a magneto-sensitive wire can be obtained, for example, through a heat treatment step of heating an amorphous wire composed of a Co-based alloy at a temperature equal to or higher than a crystallization start temperature and lower than a crystallization end temperature.

A magnetic material is formed of an aggregate of magnetic particles. When a magnetic particle is rotated by 360/n degrees (n is an any integer equal to or greater than 6) around a gravity center position of the magnetic particle in a planar region, an area of the magnetic particle after the rotation overlaps with an area of the magnetic particle before the rotation by 90% or more. In the planar region, gravity center positions of from nine to eleven magnetic particles are on a band portion in a rectangular shape. For the magnetic particles in the planar region, when a number-based 50% cumulative frequency distribution of maximum lengths in a direction passing through respective gravity center positions is defined as α, a 10% cumulative frequency distribution is equal to or greater than 0.6α, and a 90% cumulative frequency distribution is equal to or less than 1.4α.

A magnetic material includes magnetic particles. When a magnetic particle is rotated by 360/n degrees (n is an any integer equal to or greater than 2) around a gravity center position of the particle in a planar region, an area of the particle after the rotation overlaps with an area of the particle before the rotation by 90% or more. In the planar region, gravity center positions of from nine to eleven particles are present on a band portion in a rectangular shape. For the particles in the planar region, when a number-based 50% cumulative frequency distribution of maximum lengths in a direction passing through respective gravity center positions is defined as α, a 10% cumulative frequency distribution is equal to or greater than 0.9α, and a 90% cumulative frequency distribution is equal to or less than 1.1α. A surface of the particle is covered with an insulating film.