Patent classifications
C22C29/12
HARD METALS AND METHOD FOR PRODUCING THE SAME
The invention concerns the field of hardmetal materials and relates to hardmetals such as those which can, for example, be used as cutting material for tools. The object of the present invention is to specify hardmetals which include a novel concept for the structural composition of the hardmetals. The object is attained with hardmetals which are at least made up of hard phases in particle form and metal binder arranged therebetween, wherein a high-entropy hard phase (HEH) is composed of at least four metals (Me) of the 4th and/or 5th and/or 6th subgroup of the PTE in the form of a solid solution of carbides, nitrides, carbonitrides, oxycarbides, and/or oxycarbonitrides of the metals, wherein the respective amounts of the metals in the HEH are essentially equal.
Metallic matrix composites synthesized with uniform in situ formed reinforcement
Metallic matrix composites are synthesized by mixing a first reactant, a second reactant and a nucleator compound to obtain a reaction mixture, and heating the reaction mixture to an auto-activation temperature to initiate a self-propagating high-temperature synthesis reaction between the first and second reactants. The metallic matrix composite can include a metallic matrix and an in situ formed reinforcement. The reinforcement can be formed of discrete particles substantially uniformly dispersed within the metallic matrix. Each of the particles can have a reinforcement constituent disposed about a core formed of the nucleator compound.
Metallic matrix composites synthesized with uniform in situ formed reinforcement
Metallic matrix composites are synthesized by mixing a first reactant, a second reactant and a nucleator compound to obtain a reaction mixture, and heating the reaction mixture to an auto-activation temperature to initiate a self-propagating high-temperature synthesis reaction between the first and second reactants. The metallic matrix composite can include a metallic matrix and an in situ formed reinforcement. The reinforcement can be formed of discrete particles substantially uniformly dispersed within the metallic matrix. Each of the particles can have a reinforcement constituent disposed about a core formed of the nucleator compound.
EARTH-BORING TOOLS COMPRISING EUTECTIC OR NEAR-EUTECTIC COMPOSITIONS
Articles comprising at least a portion of an earth-boring tool include at least one insert and a solidified eutectic or near-eutectic composition including a metal phase and a hard material phase. Other articles include a solidified eutectic or near-eutectic composition including a metal phase, a hard material phase and a coating material in contact with the solidified eutectic or near-eutectic composition.
EARTH-BORING TOOLS COMPRISING EUTECTIC OR NEAR-EUTECTIC COMPOSITIONS
Articles comprising at least a portion of an earth-boring tool include at least one insert and a solidified eutectic or near-eutectic composition including a metal phase and a hard material phase. Other articles include a solidified eutectic or near-eutectic composition including a metal phase, a hard material phase and a coating material in contact with the solidified eutectic or near-eutectic composition.
Superhard constructions and methods of making same
A polycrystalline super hard construction has a first region having a body of thermally stable polycrystalline super hard material having a plurality of intergrown grains of super hard material; a second region forming a substrate having a hard phase and a binder phase; and a third region interposed between the first and second regions. The third region includes a composite material having a first phase comprising a plurality of non-intergrown grains of super hard material, and a matrix material. A fourth region interposed between the second and third region has a major proportion having one or more components of the binder material of the second region, and one or more reaction products between the binder material of the second region and one or more components of the third region.
CERAMIC CUTTER MATERIAL WITH A PIEZOELECTRIC EFFECT AND PREPARATION METHOD THEREOF, AND CUTTING TOOL
A ceramic tool material, in particular with piezoelectric effect and a preparation method thereof, and a cutting tool. The ceramic tool material includes the following raw materials by weight: 30-70 parts of matrix material, 30-70 parts of piezoelectric material, 5-10 parts of binder, and 10-20 parts of reinforcing phase and can be made into cutting tools. The cutting tool has a piezoelectric effect and excellent mechanical properties and can convert the cutting force signal into the charge signal during machining. By collecting charge signals, a cutting force can be measured and ceramic cutting tool condition can be monitored. Cutting force measurement function and high mechanical properties are integrated. A ceramic tool material with piezoelectric effect can measure the cutting force on the premise by meeting the cutting performance requirements.
CERAMIC CUTTER MATERIAL WITH A PIEZOELECTRIC EFFECT AND PREPARATION METHOD THEREOF, AND CUTTING TOOL
A ceramic tool material, in particular with piezoelectric effect and a preparation method thereof, and a cutting tool. The ceramic tool material includes the following raw materials by weight: 30-70 parts of matrix material, 30-70 parts of piezoelectric material, 5-10 parts of binder, and 10-20 parts of reinforcing phase and can be made into cutting tools. The cutting tool has a piezoelectric effect and excellent mechanical properties and can convert the cutting force signal into the charge signal during machining. By collecting charge signals, a cutting force can be measured and ceramic cutting tool condition can be monitored. Cutting force measurement function and high mechanical properties are integrated. A ceramic tool material with piezoelectric effect can measure the cutting force on the premise by meeting the cutting performance requirements.
CoCr.SUB.2.O.SUB.4.-based gas sensor and method for manufacturing the same
A method of manufacturing a gas sensor for detecting xylene is provided. A method of manufacturing a gas sensor includes reacting a mixed material including a first material containing a cobalt (Co) element and a second material containing a chromium (Cr) element to form a CoCr.sub.2O.sub.4 hollow structure having a hollow shape.
Bimetallic Materials Comprising Cermets with Improved Metal Dusting Corrosion and Abrasion/Erosion Resistance
Methods and compositions are provided for improving metal dusting corrosion, abrasion resistance and/or erosion resistance for various materials, preferably for applications relating to high-temperature reactors, including dense fluidized bed reactor components. In particular, cermets comprising (a) at least one ceramic phase selected from the group consisting of metal carbides, metal nitrides, metal borides, metal oxides, metal carbonitrides, and mixtures of thereof and (b) at least one metal alloy binder phase are provided. Ceramic phase materials include chromium carbide (Cr.sub.23C.sub.6). Metal alloy binder phase materials include β-NiAl intermetallic alloys and Ni.sub.3Sn.sub.2 intermetallic alloys, as well as alloys that contain α-Cr and/or γ′-Ni.sub.3Al hard phases. Preferably, bimetallic materials are provided when the cermet compositions are applied using a laser, e.g., a laser cladding method such as high power direct diode (HPDD) laser, or by plasma-based methods such as plasma transfer arc (PTA) welding and powder plasma welding (PPW).