C22F1/002

METHOD TO FORM AXISYMMETRIC MAGNESIUM ARTICLE BY FORGING AND FLOW-FORMING PROCESS
20230050499 · 2023-02-16 ·

A method to form a magnesium article includes: heating materials including magnesium, aluminum, manganese and tin in a furnace to create an alloy having a composition of; the magnesium in an amount greater than or equal to 90% by weight of the materials; the aluminum ranging between approximately 2.0% up to approximately 4.0% by weight of the materials; the manganese ranging between approximately 0.43% up to approximately 0.6% by weight of the materials; and the tin ranging between approximately 1% up to approximately 3% by weight of the materials; chill casting the alloy to create a cast billet; and heating the cast billet at a temperature ranging from approximately 380° C. up to approximately 420° C. and maintaining the temperature for a time period between approximately 4 hours to 10 hours to homogenize element distribution.

HOT ISOSTATIC PRESSING HEAT TREATMENT OF BARS MADE FROM TITANIUM ALUMINIDE ALLOY FOR LOW-PRESSURE TURBINE BLADES FOR A TURBOMACHINE

Disclosed is a method for the heat treatment of at least one bar made from titanium aluminide alloy for manufacturing at least one low-pressure turbine blade for a turbomachine, comprising hot isostatic pressing of the bar, characterised in that the hot isostatic pressing (121) is followed, after a temperature transition phase, by a step of heat treatment (122) of the bar at a temperature in the immediate vicinity of the eutectoid temperature of the alloy, the temperature being suitable for the formation of an alloy microstructure with a volume fraction of at least 90% single-phase grains γ and a volume fraction of at most 10% of lamellar grains α+γ, the step being followed by a controlled cooling step (123).

Continuous furnace for aluminum strips

The present invention relates to a continuous furnace system for heat treating a metal component, in particular an aluminium strip. The continuous furnace system has a first heating unit, in which the metal component is heatable for solution annealing up to a first temperature in the range of from 350° C. to 700° C., a cooling unit, in which the metal component is coolable from 300° C. to 750° C. down to 70° C. to 250° C., and a second heating unit, in which the metal component is heatable up to from 150° C. to 290° C. The first heating unit, the cooling unit, and the second heating unit both have a common support structure, on which the first heating unit, the cooling unit, and the second heating unit are fixed together. Furthermore, the continuous furnace system has a common conveyor track, which extends through the first heating unit, the cooling unit, and the second heating unit, wherein the conveyor track is configured in such a way that the metal component is passable along the conveyor track in the conveying direction through the first heating unit, the cooling unit, and the second heating unit for heat treatment.

DIE-CAST COMPONENT, BODY COMPONENT HAVING SAID DIE-CAST COMPONENT, MOTOR VEHICLE HAVING SAID BODY COMPONENT, AND METHOD FOR PRODUCING SAID DIE-CAST COMPONENT

A method for producing a die-cast component and a die-cast component that is produced therewith. According to the invention, an outstanding punch riveting suitability is achieved if the die-cast component has a temperable aluminum alloy with the following alloying components: from 5.0 to 9.0 wt % silicon (Si), from 0.25 to 0.5 wt % magnesium (Mg), and residual aluminum as well as inevitable production-related impurities, containing at most 0.05 wt % of each and at most 0.15 wt % collectively, wherein the die-cast component has a yield strength (R.sub.p0.2) of greater than 190 MPa and an elongation at break (A.sub.5) of greater than or equal to 7% and the uniform elongation (A.sub.g) and necking elongation (A.sub.z) satisfy the condition A.sub.z≥A.sub.g/2.

DUPLEX SURFACE TREATMENT FOR TITANIUM ALLOYS
20180010229 · 2018-01-11 ·

A surface treatment for a metal substrate includes a nitride layer and a diamond-like carbon coating on said nitride layer. The metal substrate can be a titanium-containing substrate. The nitride layer and diamond-like carbon coating serve to improve the tribological properties of the metal substrate.

HIGH-STRENGTH 6XXX EXTRUSION ALLOYS
20230024665 · 2023-01-26 ·

Some embodiments of the present disclosure relate to a 6xxx aluminum alloy having: silicon (Si) in an amount of 0.70 wt % to 1.1 wt % based on a total weight of the 6xxx aluminum alloy; magnesium (Mg) in an amount of 0.75 wt % to 1.15 wt % based on the total weight of the 6xxx aluminum alloy; a weight ratio of Mg to Si in the 6xxx aluminum alloy from 0.68:1.0 to 1.65:1.0; and copper (Cu) in an amount of 0.30 wt % to 0.8 wt % based on the total weight of the 6xxx aluminum alloy. Some embodiments of the present disclosure further relate to a method including steps of: casting an exemplary 6xxx aluminum alloy, homogenizing the exemplary 6xxx aluminum alloy; extruding the exemplary 6xxx aluminum alloy; and aging the 6xxx aluminum alloy.

METAL CASTING AND ROLLING LINE

A continuous casting and rolling line for casting, rolling, and otherwise preparing metal strip can produce distributable metal strip without requiring cold rolling or the use of a solution heat treatment line. A metal strip can be continuously cast from a continuous casting device and coiled into a metal coil, optionally after being subjected to post-casting quenching. This intermediate coil can be stored until ready for hot rolling. The as-cast metal strip can undergo reheating prior to hot rolling, either during coil storage or immediately prior to hot rolling. The heated metal strip can be cooled to a rolling temperature and hot rolled through one or more roll stands. The rolled metal strip can optionally be reheated and quenched prior to coiling for delivery. This final coiled metal strip can be of the desired gauge and have the desired physical characteristics for distribution to a manufacturing facility.

METHOD OF MANUFACTURING AN ALUMINIUM ALLOY PLATE FOR VACUUM CHAMBER ELEMENTS
20230220522 · 2023-07-13 · ·

Described herein is a method of manufacturing an aluminium alloy plate for vacuum chamber elements, valves, or total assemblies, the method comprising the steps of: (a) providing a rolling feedstock material of an Al—Mg—Si aluminium alloy having a composition comprising of, in wt. %, Mg 0.80%-1.05%, Si 0.70%-1.0%, Mn 0.70%-0.90%, Fe up to 0.20%, Zn up to 0.08%, Cu up to 0.05%, Cr up to 0.03%, Ti up to 0.06%, unavoidable impurities and balance aluminium; (b) homogenizing of the rolling feedstock at a temperature in a range of 550-595° C.; (c) hot-rolling of the homogenized rolling feedstock in one or more rolling steps to a hot-rolled plate having a thickness of at least 10 mm; (d) solution heat-treatment (SHT″) of the hot rolled plate at a temperature in a range of 540-590° C.; (e) rapid cooling the SHT plate; (f) stretching of the cooled SHT plate to obtain a permanent elongation from 1-5%; (g) artificial ageing of the stretched plate.

System and method for facilitating pulsed spray quench of extruded objects
11554399 · 2023-01-17 · ·

Systems and methods for quenching an extrudate using an atomized spray of liquid are described. A system includes a billet die at a proximal end configured to accept a billet and form an extrudate, a quench chamber located adjacent to the billet die for receiving the extrudate and comprising at least one pulsed width modulation (PWM) atomizing spray nozzle and a control module in communication with the at least one PWM atomizing spray nozzle and configured to independently control a liquid pressure, a gas pressure, a spray frequency, a duty cycle and flow rate of each at least one PWM atomizing spray nozzle.

SYSTEMS AND METHODS FOR AUTOMATIC SPRAY QUENCHING
20230220507 · 2023-07-13 ·

A spray quenching system including a quench box configured to receive a part for quenching. The system may include mechanical arms disposed within the quench box and thermocouples disposed on the mechanical arms that may be moved to contact the part surface. The system may include non-contact temperature sensors within the quench box that measure the temperature part surface, and spray nozzles within the quench box that spray the part with a quenching fluid. The system may include a controller in electronic communication with the mechanical arms, the spray nozzles, the thermocouples, and the non-contact temperature sensors, that is configured to initiate a quenching process, receive temperature data, analyze the temperature data to determine a temperature difference value, determine that the temperature difference value exceeds a threshold temperature difference value, and adjust the quenching process if the temperature difference value exceeds the threshold temperature difference value.