What is provided is a novel and improved dross removal device capable of more efficiently collecting a bath surface dross using a dross robot, and a dross removal method.

In order to solve the problem, according to an aspect of the present invention, there is provided a dross removal device including: a dross robot that is configured to collect a bath surface dross present on a bath surface of a coating bath; a dross sensor that is configured to measure an intensity of infrared light from the bath surface of the coating bath; a dross sensor control device that is configured to specify a position of the bath surface dross according to a temporal change amount in the intensity of the infrared light; and a dross robot control device that is configured to cause the dross robot to collect the bath surface dross at the position specified by the dross sensor control device.

A bubble pump is provided. The bubble pump has an interior formed from a material that is resistant to attack by molten aluminum. The interior surface may be formed from a ceramic. The ceramic may be selected from the following: alumina, magnesia, silicate, silicon carbide, or graphite, and the mixtures thereof. The ceramic may be a carbon-free, 85% Al.sub.2O.sub.3 phosphate bonded castable refractory.

The present invention relates to an apparatus for removing top dross of a plating pot where a snout and an air knife are arranged, the snout being arranged between the front end region and the rear end region of a plating pot. The present invention provides an apparatus for removing top dross of a plating pot, the apparatus comprising: a first wiping means which is mounted on the plating pot and is arranged between the snout and the air knife so as to be movable in the width direction of the plating pot; a second wiping means which is mounted on the plating pot and is rotatably arranged between the air knife and the first wiping means so as to transfer, to the rear end region, the top dross transferred by the first wiping means; and a third wiping means which is mounted on the plating pot and is rotatably arranged between the air knife and the front end region so as to transfer the top dross to the front end region. Thereby, the present invention provides an advantageous effect of effectively removing dross.

Disclosed are a method and a device for controlling flow of liquid zinc (2) in a zinc pot (1) for hot-dip galvanization. Under the blowing effects of an air knife above the zinc pot (1) for hot-dip galvanization onto strip steel (3), the liquid zinc (2) diffuses and flows outwards to zones (zones I, II, III and IV) comprising the left side, the right side, the front end of the zinc pot, respectively, and a zone between the strip steel (3) and a furnace snout (4), and surface dross rapidly generated on the surface of the liquid zinc (2) is driven to flow outwards to the zones (zones I, II, III and IV). On edge sides of the zones (zones I, II, III and IV), travelling magnetic field generators (71, 72, 73, 74, 75, 76, 77, 78, 712, 756) are arranged in multiple sections above the surface of the liquid zinc (2) in the zinc pot (1), so as to excite a travelling magnetic field to generate an electromagnetic driving force on the liquid zinc (2) to drive the flow of the liquid zinc (2). The flow of the liquid zinc (2) caused by the travelling magnetic field generators (71, 72, 73, 74, 75, 76, 77, 78, 712, 756) is engaged with the blowing flow of the air knife, driving the surface liquid zinc (2) in the zinc pot (1) to flow in order towards a rear end (zone V) of the zinc pot (1). The surface dross floating on the surface of the liquid zinc (2) is driven by the flowing liquid zinc (2) to flow in a controlled direction.

A bubble pump having a steel tube pump body having an interior formed from a ceramic material that resists attack by molten metal. The pump further has a nitrogen supply line attached to a lower portion of the pump body. The pump body and nitrogen supply line are covered with a ceramic cloth material that resists attack by molten metal. The pump also includes a discharge head attached to the top of the pump body. The discharge head is formed of a cast ceramic material that resists attack by molten metal and includes a distribution chamber therein which has an ellipsoidal dome shape with a generally flat bottom and an ellipsoidal top. The discharge head also includes two discharge nozzles which have a square cross section. These features provide the inventive pump with extended service life and reduced discharge turbulence of the molten metal.

A dross removal device including: a dross robot that is configured to collect a bath surface dross present on a bath surface of a coating bath; a dross sensor that is configured to measure an intensity of infrared light from the bath surface of the coating bath; a dross sensor control device that is configured to specify a position of the bath surface dross according to a temporal change amount in the intensity of the infrared light; and a dross robot control device that is configured to cause the dross robot to collect the bath surface dross at the position specified by the dross sensor control device.

A method for removing soluble ferrous iron from a galvanizing flux solution includes circulating the flux solution through a concentration loop and injecting ozone into the concentration loop, wherein the ozone mixes with the flux solution and reacts with soluble ferrous iron to form insoluble ferric iron in the loop. Flux solution that is substantially free of insoluble ferric iron may be removed from the concentration loop through a filter medium such as a cross-flow microfilter, thereby concentrating the ferric iron in the concentration loop. The ozone may be injected through an eductor that utilizes motive force from a circulation pump, thereby reducing energy consumption and providing rapid mixing and reaction of ozone and ferrous iron.

A method for removing soluble ferrous iron from a galvanizing flux solution includes circulating the flux solution through a concentration loop and injecting ozone into the concentration loop, wherein the ozone mixes with the flux solution and reacts with soluble ferrous iron to form insoluble ferric iron in the loop. Flux solution that is substantially free of insoluble ferric iron may be removed from the concentration loop through a filter medium such as a cross-flow microfilter, thereby concentrating the ferric iron in the concentration loop. The ozone may be injected through an eductor that utilizes motive force from a circulation pump, thereby reducing energy consumption and providing rapid mixing and reaction of ozone and ferrous iron.

A plated steel sheet with a quasicrystal includes a steel sheet and a plated-metal-layer arranged on a surface of the steel sheet. The plated-metal-layer includes, as a chemical composition, Mg, Zn, and Al, and satisfies 25%Zn+Al in atomic %. The plated-metal-layer includes, as a metallographic structure, a quasicrystal phase. A Mg content, a Zn content, and an Al content in the quasicrystal phase satisfy 0.5Mg/(Zn+Al)0.83 in atomic %. In addition, an average equivalent circle diameter of the quasicrystal phase is larger than 1 m and equal to or smaller than 200 m.

An apparatus for displacing a portion of a dross layer enclosed within an introducer sheath of a dip tank includes a gas source and a gas distributor. The gas distributor is in communication with the gas source via a gas line. The gas distributor includes one or more gas outlets or a gas emitter. The gas distributor is configured to direct a flow of gas towards the dross layer at an angle to move the portion of the dross layer away from a predetermined point.