C23C2/51

Hot-dip plating method

Provided is a hot-dip plating method that achieves good plating wettability between a metal material and a hot-dip plating bath and that makes it possible to reduce the amount of consumed energy as compared to conventional techniques. In a plating step included in the hot-dip plating method, vibration is applied to a hot-dip plating bath such that the ratio of the average sound pressure level (excluding noise) over ranges each lying between sound pressure peaks at harmonic frequencies of a fundamental frequency to the average sound pressure level (excluding noise) over the measured frequency range in an acoustic spectrum is greater than 0.2.

Apparatus for treating a metal strip including an electromagnetic stabilizer utilizing pot magnets

An apparatus for treating a metal strip after it has exited from a coating container with a liquid coating material, for example zinc is provided. The apparatus includes a blow-off device arranged above the coating container having an air outlet gap for blowing off excess parts of the still liquid coating material from the surface of the metal strip after the passing of the metal strip through the coating container. An electromagnetic stabilizer is arranged above the blow-off device and has a plurality of individual magnets for stabilizing the metal strip after leaving the coating container and the blow-off device. In order to further increase the efficiency of the apparatus, at least some of the magnets of the stabilizer are formed as pot magnets with pot coils.

METHOD FOR SCHEDULING PRODUCTION ON A CONTINUOUS GALVANIZING LINE

A method for setting the production schedule of a multiplicity of galvanized coils of metallic strip on a continuous galvanizing line is provided, the method including the steps of evaluating, for each possible combination of two uncoated coils, the impact of the transition from the first uncoated coil to the second uncoated coil on the quality of the galvanized coils, allocating to each possible combination of uncoated coils a weighting factor which depends on the results of the previous step and which takes into account the line constraints, computing the results of the previous step by calculating, for a number of possible schedules of the multiplicity of uncoated coils, a score which depends on the sum of the weighting factors attributed to the combinations of uncoated coils involved in the given schedule and by selecting the schedule with the optimal score.

Method for controlling a coating weight uniformity in industrial galvanizing lines

A method for controlling and optimizing a transverse uniformity of a coating thickness on at least one side of a running metal strip in an industrial galvanization installation, the coating being deposited by hot dip coating in a pot containing a liquid metal bath, includes at least the steps of: heating the strip substrate to a temperature higher than a pot temperature; passing the strip through the bath by wrapping the strip around at least a first deflector roll or sink roll followed by at least one second deflector roll, the second deflector roll improving a flatness of the strip; wiping excess coating thickness carried away by the strip on one or both sides of the strip by wiping nozzles blowing a gas on the strip at an exit of the liquid metal bath; and measuring an actual distance profile between the nozzles and the strip.

METAL STRIP STABILIZATION APPARATUS AND METHOD FOR MANUFACTURING HOT-DIP COATED METAL STRIP USING SAME

A metal strip stabilization apparatus includes: a displacement measurement unit configured to measure a displacement of a metal strip during traveling in a non-contact manner; a control unit configured to generate a vibration suppression signal and a position correction signal based on a measurement signal; and an electromagnet unit including: a vibration suppression coil configured to generate a first magnetic force based on the vibration suppression signal; a position correction coil configured to generate a second magnetic force based on the position correction signal; and a core about which the vibration suppression coil and the position correction coil are wound concentrically, the core leading the first magnetic force

METHOD AND DEVICE FOR COATING A METAL STRIP WITH A COATING MATERIAL WHICH IS AT FIRST STILL LIQUID

A method and a device for coating a metal strip with a coating material which is at first still liquid. A first displacing device for displacing an electromagnetic stabilisation device relative to a blowing device in the plane transverse to the direction of transport of the metal strip is provided.

Method and coating device for coating a metal strip

Within a coating device, a metal strip first runs through a coating container with a liquid coating agent and then a stripping nozzle device for stripping off excess coating agent from the surface of the strip. After the stripping nozzle device, the strip runs through a strip stabilizing device with a plurality of magnets on both broad sides of the strip. A form control deviation is determined as the difference between an actual form of the strip and a desired form of the strip and this form control deviation is used for activating the magnets in order to transform the actual form of the strip into the desired form. The magnets of the strip stabilizing device may be moved in the widthwise direction of the strip into a traversing position in relation to the magnets on the respectively opposite broad side of the strip.

Apparatus for the continuous hot-dip coating of metal strip

The invention relates to an apparatus for the continuous hot-dip coating of metal strip, preferably steel strip, comprising a melting bath vessel, a snout, which opens in the melting bath vessel, for introducing a metal strip, which is heated in a continuous furnace, into the melting bath in protective gas, and a deflecting roller, which is arranged in the melting bath vessel, for deflecting the metal strip, which is entering the melting bath, in a direction pointing out of the melting bath, wherein that end of the snout which is dipped into the melting bath has at least one runoff chamber which is bounded inward by an overflow wall, downward by a floor and outward by the wall of the snout, wherein the overflow edge of the overflow wall lies at least in sections below the melting bath surface, and wherein a suction line with a pump is connected to the runoff chamber, characterized in that the runoff chamber is provided with at least one through opening through which liquid molten metal can flow out of the melting bath into the runoff chamber, wherein the at least one through opening is arranged lower than the overflow edge.

Plating adhesion amount control mechanism and method for controlling an adhesion amount by comparing a plating adhesion amount estimation value at an upstream position and a plating adhesion actual amount at a downstream position

When a portion for measuring the plating adhesion amount reaches an upstream side position, plating adhesion amount estimation values are calculated by using a plating adhesion amount estimation expression at positions away from a position that faces the distance sensors, that is, the upstream side position, by strip-width direction distances, of the surfaces of the steel strip. When the portion for measuring the plating adhesion amount reaches a downstream side position, the strip-width direction distances of the plating adhesion amount meters are matched to the strip-width direction distances, and the plating adhesion amount actual measurement values are obtained. The plating adhesion amount estimation expression is corrected on the basis of the differences between the plating adhesion amount estimation values and the plating adhesion amount actual measurement values. Accordingly, the control accuracy of the plating adhesion amount is improved.

HOT-DIP PLATING METHOD

Provided is a hot-dip plating method that achieves good plating wettability between a metal material and a hot-dip plating bath and that makes it possible to reduce the amount of consumed energy as compared to conventional techniques. In a plating step included in the hot-dip plating method, vibration is applied to a hot-dip plating bath such that the ratio of the average sound pressure level (excluding noise) over ranges each lying between sound pressure peaks at harmonic frequencies of a fundamental frequency to the average sound pressure level (excluding noise) over the measured frequency range in an acoustic spectrum is greater than 0.2.