Patent classifications
C23C22/188
Coated metal, coating-forming treatment solution, and method for producing coated metal
Provided are coated metal, the metal having improved properties due to a novel coating, a coating-forming treatment solution for forming the novel coating, and a method for producing the coated metal that has the novel coating. The coated metal includes metal and a coating formed on the metal. The coating includes Si, P, and O, and at least one selected from the group consisting of Mg, Ca, Ba, Sr, Zn, Al, and Mn. The coating includes a compound having a NASICON-type crystal structure represented by the general formula M.sup.IM.sup.IV.sub.2(M.sup.VO.sub.4).sub.3.
COATED METAL, COATING-FORMING TREATMENT SOLUTION, AND METHOD FOR PRODUCING COATED METAL
Provided are coated metal, the metal having improved properties due to a novel coating, a coating-forming treatment solution for forming the novel coating, and a method for producing the coated metal that has the novel coating. The coated metal includes metal and a coating formed on the metal. The coating includes Si, P, and O, and at least one selected from the group consisting of Mg, Ca, Ba, Sr, Zn, Al, and Mn. The coating includes a compound having a NASICON-type crystal structure represented by the general formula M.sup.IM.sup.IV.sub.2(M.sup.VO.sub.4).sub.3.
Grain-oriented magnetic steel sheets having chromium-free insulating tension coating, and methods for producing such steel sheets
A grain-oriented magnetic steel sheet with chromium-free insulating tension coating includes a grain-oriented magnetic steel sheet and an insulating tension coating containing a phosphate salt and silica on a surface of the grain-oriented magnetic steel sheet, the coating further including a crystalline compound represented by the general formula (1): M.sup.II.sub.3M.sup.III.sub.4(X.sup.VO.sub.4).sub.6 . . . (1). A method for producing a grain-oriented magnetic steel sheet with chromium-free insulating tension coating includes applying an insulating tension coating liquid to a surface of a finish annealed grain-oriented magnetic steel sheet, the coating liquid including colloidal silica, a phosphate salt and a metal element M-containing compound in a specific ratio, and heat treating the steel sheet at least one time at a temperature of not less than 900° C. in an atmosphere including a non-oxidizing gas and having a dew point of not more than 0° C.
Coated metal, coating-forming treatment solution, and method for producing coated metal
Provided are coated metal, the metal having improved properties due to a novel coating, a coating-forming treatment solution for forming the novel coating, and a method for producing the coated metal that has the novel coating. The coated metal includes metal and a coating formed on the metal. The coating includes Si, P, and O, and at least one selected from the group consisting of Mg, Ca, Ba, Sr, Zn, Al, and Mn. The coating includes a compound having a Na Super Ionic Conductor-type (NASICON-type) crystal structure represented by a general formula M.sup.IM.sup.IV.sub.2(M.sup.VO.sub.4).sub.3.
INSULATING COATING TREATMENT LIQUID, AND GRAIN-ORIENTED ELECTRICAL STEEL SHEET HAVING INSULATING COATING AND METHOD FOR PRODUCING THE SAME
An insulating coating treatment liquid for forming a chromium-free insulating coating on a surface of a grain-oriented electrical steel sheet, the insulating coating treatment liquid including at least one phosphate salt selected from phosphate salts of any of Mg, Ca, Ba, Sr, Zn, Al, and Mn and including colloidal silica and particles of a metal-element-containing compound. A content of the colloidal silica in terms of SiO.sub.2, on a solids basis, is 50 to 120 parts by mass, and a content of the particles of a metal-element-containing compound in terms of elemental metal is 5 to 60 parts by mass, per 100 parts by mass of the at least one phosphate salt, and the insulating coating treatment liquid has a thixotropic index (TI) of 1.00 or greater and 10.00 or less.
GRAIN-ORIENTED MAGNETIC STEEL SHEETS HAVING CHROMIUM-FREE INSULATING TENSION COATING, AND METHODS FOR PRODUCING SUCH STEEL SHEETS
A grain-oriented magnetic steel sheet with chromium-free insulating tension coating includes a grain-oriented magnetic steel sheet and an insulating tension coating containing a phosphate salt and silica on a surface of the grain-oriented magnetic steel sheet, the coating further including a crystalline compound represented by the general formula (1): M.sup.II.sub.3M.sup.III.sub.4(X.sup.VO.sub.4).sub.6 . . . (1). A method for producing a grain-oriented magnetic steel sheet with chromium-free insulating tension coating includes applying an insulating tension coating liquid to a surface of a finish annealed grain-oriented magnetic steel sheet, the coating liquid including colloidal silica, a phosphate salt and a metal element M-containing compound in a specific ratio, and heat treating the steel sheet at least one time at a temperature of not less than 900° C. in an atmosphere including a non-oxidizing gas and having a dew point of not more than 0° C.
ELECTRICAL STEEL SHEET HAVING INSULATING COATING, METHOD FOR PRODUCING THE SAME, TRANSFORMER CORE AND TRANSFORMER USING THE ELECTRICAL STEEL SHEET, AND METHOD FOR REDUCING DIELECTRIC LOSS IN TRANSFORMER
An electrical steel sheet having an insulating coating is provided. The electrical steel sheet is capable of reducing dielectric loss in a transformer in a case where the electrical steel sheet is used in a transformer core.
An electrical steel sheet having an insulating coating, the insulating coating being disposed on at least one of surfaces of the electrical steel sheet, the insulating coating having a relative dielectric constant at 1000 Hz of less than or equal to 15.0 and a dielectric loss tangent at 1000 Hz of less than or equal to 20.0.
PRODUCTION METHOD FOR TREATMENT SOLUTION FOR FORMING INSULATING COATING, PRODUCTION METHOD FOR STEEL SHEET HAVING INSULATING COATING, AND PRODUCTION APPARATUS FOR TREATMENT SOLUTION FOR FORMING INSULATING COATING
A production method for a treatment solution for forming an insulating coating. The method includes mixing a solution A containing, on a PO.sub.4.sup.3− basis, 0.20 mol/L or more and 10 mol/L or less of at least one of (i) phosphoric acid and (ii) a phosphate salt, and containing, on a metal basis, less than 0.50 mol/L of one or more particulate metal compounds, and a solution B containing, on a metal basis, 0.50 mol/L or more and 20.0 mol/L or less of the one or more particulate metal compounds, and containing, on a PO.sub.4.sup.3− basis, less than 0.20 mol/L of at least one of (i) phosphoric acid and (ii) a phosphate salt, and stirring with a turbine stator-type high-speed stirrer such that a peripheral speed of a turbine reaches 10 m/s or more within 60 seconds after starting the mixing of the solution A and the solution B.
INSULATING COATING-ATTACHED ELECTRICAL STEEL SHEET AND MANUFACTURING METHOD THEREFOR
An insulating coating-attached electrical steel sheet has, on at least one surface, an insulating coating including an insulating tensile coating layer A. A tension applied to the steel sheet by an insulating tensile coating layer having a coating weight of M/2 from a surface of the insulating tensile coating layer A is 0.80.sub.A or more, where M is a weight of the insulating tensile coating layer A, and .sub.A is the tension applied to the steel sheet by the insulating tensile coating layer A. The insulating coating-attached electrical steel sheet has excellent adhesion of the insulating coating. A method for manufacturing the insulating coating-attached electrical steel sheet is also provided.
ELECTRICAL STEEL SHEET WITH INSULATING FILM
An electrical steel sheet with an insulating film, the steel sheet having an insulating film containing a crystalline fibrous material on a surface of the steel sheet, in which a ratio (L.sub.RD/L.sub.TD) of a length in a rolling direction (L.sub.RD) of the crystalline fibrous material in a cross section in the rolling direction of the insulating film to a length in a direction perpendicular to the rolling direction (L.sub.TD) of the crystalline fibrous material in a cross section in the direction perpendicular to the rolling direction of the insulating film is 1.5 or more and 50.0 or less.