An intelligent system is provided for monitoring a subsea structure and delivering appropriate cathodic protection to desired areas of the subsea structure. According to an embodiment, the technique involves monitoring a cathodic protection potential level at an important location or locations of the subsea structure. Based on the data acquired via monitoring, a controller is able to apply voltage levels to the subsea structure so as to attain and modulate a desired cathodic protection level, e.g. a cathodic protection level within a range of about −800 mV to −950 mV (SCE). Consequently, undesirable overprotection and under protection are avoided and the subsea structure is adequately protected from corrosion while reducing undesirable production of hydrogen.

A corrosion protection device, system, and method are provided. The device may operate while being coupled to the object being protected and to a power source using a total of only two terminals. This may be accomplished by de-referencing the return path node of the circuit using a choke device that blocks a temporal AC component of an anti-corrosion signal. The choke device therefore diverts the anti-corrosion signal to a single negative/ground path to the object and then returns through a positive lead of the circuit. A two terminal corrosion protection device may thereby simplify the installation process, for example on a vehicle, by not requiring that another connection be made to the object at a spaced apart location from a first connection to the object.

A system comprises a cathodic protection system having an anode and configured to protect a protected structure from corrosion. The system comprises a monitoring circuit operatively coupled to the cathodic protection system. The monitoring circuit comprises an electrical-to-optical transducer. The electrical-to-optical transducer is configured to generate a light signal in response to electrical current flowing between the protected structure and the anode of the cathodic protection system, the protected structure and a reference electrode, or the reference electrode and the anode.

An electrical contact element formed of sheet metal having a first region and a second region. Each one of the first and second regions is coated with a coating including a first layer containing a first material having a lower standard electrode potential than the sheet metal material. The coating includes a second layer in the first region which is absent in the second region. The second layer is arranged underneath the first layer and contains a second material that has a lower standard electrode potential than the first material.

A corrosion protection device, system, and method are provided. The device may operate while being coupled to the object being protected and to a power source using a total of only two terminals. This may be accomplished by de-referencing the return path node of the circuit using a choke device that blocks a temporal AC component of an anti-corrosion signal. The choke device therefore diverts the anti-corrosion signal to a single negative/ground path to the object and then returns through a positive lead of the circuit. A two terminal corrosion protection device may thereby simplify the installation process, for example on a vehicle, by not requiring that another connection be made to the object at a spaced apart location from a first connection to the object.

An apparatus may mount an in-stream, continuous contact, visible, sacrificial anode in a fluid passage for the electrolytic corrosion protection. The apparatus may function to protect heat exchangers and/or other metallically connected system components that share contact with electrolytically active fluids. The apparatus may consist of an in-line anode cartridge including a collar body and a viewing port. The apparatus may include a site glass and compression fittings which seals the device causing corrosive fluids to flow past a sacrificial anode. The apparatus may include a visual indicator and an elastically compressed member (e.g., spring) which facilitate continuous metallic/electrical contact and inspection of the anode through the viewing port without system shut down or disassembly. The elastically compressed member and gauge assembly fills the view-ports with a bright indicator as the anode dissolves and the elastically compressed member expands. The apparatus improves inspection, replacement and effectiveness of sacrificial anodes in electrolytically corrosive environments.

A mounting bolt and sacrificial anode assembly is provided. The zinc anode is cylindrical while the mounting bolt is made from aluminum alloy and is machine threaded with an anodized bolt head resting on an anodized bolt head shoulder having two faces with one face being non-anodized. For assembly, the anode is heated to a uniform temperature of approximately two hundred degrees Fahrenheit and the mounting bolt is cooled to approximately zero degrees Fahrenheit after a minimum of six hours and preferably twenty-four hours. The anode is then hand pressed onto the mounting bolt to bottom out on the non-anodized face in order to form a single fused assembly.

An apparatus may mount an in-stream, continuous contact, visible, sacrificial anode in a fluid passage for the electrolytic corrosion protection. The apparatus may function to protect heat exchangers and/or other metallically connected system components that share contact with electrolytically active fluids. The apparatus may consist of an in-line anode cartridge including a collar body and a viewing port. The apparatus may include a site glass and compression fittings which seals the device causing corrosive fluids to flow past a sacrificial anode. The apparatus may include a visual indicator and an elastically compressed member (e.g., spring) which facilitate continuous metallic/electrical contact and inspection of the anode through the viewing port without system shut down or disassembly. The elastically compressed member and gauge assembly fills the view-ports with a bright indicator as the anode dissolves and the elastically compressed member expands. The apparatus improves inspection, replacement and effectiveness of sacrificial anodes in electrolytically corrosive environments.

An intelligent system is provided for monitoring a subsea structure and delivering appropriate cathodic protection to desired areas of the subsea structure. According to an embodiment, the technique involves monitoring a cathodic protection potential level at an important location or locations of the subsea structure. Based on the data acquired via monitoring, a controller is able to apply voltage levels to the subsea structure so as to attain and modulate a desired cathodic protection level, e.g. a cathodic protection level within a range of about 800 mV to 950 mV (SCE). Consequently, undesirable overprotection and under protection are avoided and the subsea structure is adequately protected from corrosion while reducing undesirable production of hydrogen.

An apparatus may mount an in-stream, continuous contact, visible, sacrificial anode in a fluid passage for the electrolytic corrosion protection. The apparatus may function to protect heat exchangers and/or other metallically connected system components that share contact with electrolytically active fluids. The apparatus may consist of an in-line anode cartridge including a collar body and a viewing port. The apparatus may include a site glass and compression fittings which seals the device causing corrosive fluids to flow past a sacrificial anode. The apparatus may include a visual indicator and an elastically compressed member (e.g., spring) which facilitate continuous metallic/electrical contact and inspection of the anode through the viewing port without system shut down or disassembly. The elastically compressed member and gauge assembly fills the view-ports with a bright indicator as the anode dissolves and the elastically compressed member expands. The apparatus improves inspection, replacement and effectiveness of sacrificial anodes in electrolytically corrosive environments.