The present invention describes systems and methods of a novel hydrometallurgical process to perform reductive-acid leaching and separation of constituent compounds from solid material generated from the electrodes of lithium-ion batteries, or other source material containing target high-value materials. The process method involves the initial reductive-acid leaching with sulfur dioxide and sulfuric acid of the source material which may be performed in a single or a multi-step embodiment. In a single-step embodiment, the reductive-acid leaching results in two outlet streams, a leachate solution and a bulk solid, such as graphite. In a two-step embodiment, a dilute reductive-acid leaching results in a lithium brine that may be bled as a product stream. The resulting liquor, or leachate, can be subjected to precipitation and oxidation steps to remove other compounds except, for example lithium, cobalt, and nickel. Electrowinning may then be used to separate and recover cobalt and nickel alloys among other high value compounds from a lithium brine.

The invention related to a method for extracting tin and/or lead contained in an electrically conductive mixture derived from waste, using a solution comprising methane sulphonic acid as an electrolytic solution.

The invention related to a method for extracting tin and/or lead contained in an electrically conductive mixture derived from waste, using a solution comprising methane sulphonic acid as an electrolytic solution.

The present disclosure provides methods and systems for recovering metals from lithium-ion batteries, and specifically to methods and systems for recovering cobalt and nickel jointly in metallic form via electrowinning processes. The present disclosure further provides methods and systems for preparing lithium-ion battery materials for use in metal recovery processes.

The present disclosure provides methods and systems for recovering metals from lithium-ion batteries, and specifically to methods and systems for recovering cobalt and nickel jointly in metallic form via electrowinning processes. The present disclosure further provides methods and systems for preparing lithium-ion battery materials for use in metal recovery processes.

The invention related to a method for extracting tin and/or lead contained in an electrically conductive mixture derived from waste, using a solution comprising methane sulphonic acid as an electrolytic solution.

A system for recycling machined metal produced by an electrochemical material removal process. The system includes a machining unit and an electrowinning unit. The machining unit includes an anode to receive a workpiece, a cathode tool, and a first pulse generator to provide a voltage or current waveform between the anode and the cathode tool. The electrowinning unit includes an electrowinning cathode, an electrowinning anode, and a second pulse generator to provide a voltage or current waveform between the electrowinning anode and the electrowinning cathode. The machining unit is in fluid communication with the electrowinning unit.

A system for recycling machined metal produced by an electrochemical material removal process. The system includes a machining unit and an electrowinning unit. The machining unit includes an anode to receive a workpiece, a cathode tool, and a first pulse generator to provide a voltage or current waveform between the anode and the cathode tool. The electrowinning unit includes an electrowinning cathode, an electrowinning anode, and a second pulse generator to provide a voltage or current waveform between the electrowinning anode and the electrowinning cathode. The machining unit is in fluid communication with the electrowinning unit.

A system for recycling machined metal produced by an electrochemical material removal process. The system includes a machining unit and an electrowinning unit. The machining unit includes an anode to receive a workpiece, a cathode tool, and a first pulse generator to provide a voltage or current waveform between the anode and the cathode tool. The electrowinning unit includes an electrowinning cathode, an electrowinning anode, and a second pulse generator to provide a voltage or current waveform between the electrowinning anode and the electrowinning cathode. The machining unit is in fluid communication with the electrowinning unit.

A system for recycling machined metal produced by an electrochemical material removal process. The system includes a machining unit and an electrowinning unit. The machining unit includes an anode to receive a workpiece, a cathode tool, and a first pulse generator to provide a voltage or current waveform between the anode and the cathode tool. The electrowinning unit includes an electrowinning cathode, an electrowinning anode, and a second pulse generator to provide a voltage or current waveform between the electrowinning anode and the electrowinning cathode. The machining unit is in fluid communication with the electrowinning unit.