C25C3/08

Formation of lining layers in the cathode shells of aluminum electrolytic reduction cells

The invention relates to non-ferrous metallurgy and the electrolytic production of aluminium, and can be used for lining the cathode assembly of an electrolytic cell. The present method consists in laying materials while simultaneously distributing same over the surface of a base and levelling them at a height measured from the plane of the top edge of the shell of the cathode assembly of the electrolytic cell by gradually moving a device for installing unformed lining materials along the longitudinal axis of the cathode of the aluminium electrolytic cell. Said device is configured in the form of a bridge equipped with a mechanical drive for movement. The bridge has guides on which a frame is mounted for vertical movement, said frame having cassettes provided with gates with a mechanical drive. The technical result is reduced labour costs, healthier working conditions for operatives, and better quality installation of the base of an electrolytic cell.

Formation of lining layers in the cathode shells of aluminum electrolytic reduction cells

The invention relates to non-ferrous metallurgy and the electrolytic production of aluminium, and can be used for lining the cathode assembly of an electrolytic cell. The present method consists in laying materials while simultaneously distributing same over the surface of a base and levelling them at a height measured from the plane of the top edge of the shell of the cathode assembly of the electrolytic cell by gradually moving a device for installing unformed lining materials along the longitudinal axis of the cathode of the aluminium electrolytic cell. Said device is configured in the form of a bridge equipped with a mechanical drive for movement. The bridge has guides on which a frame is mounted for vertical movement, said frame having cassettes provided with gates with a mechanical drive. The technical result is reduced labour costs, healthier working conditions for operatives, and better quality installation of the base of an electrolytic cell.

Method for recycling spent carbon cathode of aluminum electrolysis

A method for recycling spent carbon cathode of aluminum electrolysis includes the following steps: (1) crushing and sieving spent carbon cathode, to obtain carbon particles; (2) mixing the carbon particles with a sulfuric acid solution, to obtain a slurry A, and then performing pressure leaching, to obtain a slurry B; (3) evaporating and concentrating the slurry B until a mass percentage of water is lower than 8%, to obtain a slurry C; (4) adding concentrated sulfuric acid to the slurry C to obtain a slurry D, then roasting the slurry D at 150-300° C. for 0.5-10 h, and then roasting at 300-600° C. for 0.5-8 h, to obtain the roasted carbon; and calcining the roasted carbon at a high temperature, to obtain the purified carbon, or mixing the roasted carbon with a leaching agent, and performing leaching, filtering, and washing, to obtain the purified carbon.

Method for recycling spent carbon cathode of aluminum electrolysis

A method for recycling spent carbon cathode of aluminum electrolysis includes the following steps: (1) crushing and sieving spent carbon cathode, to obtain carbon particles; (2) mixing the carbon particles with a sulfuric acid solution, to obtain a slurry A, and then performing pressure leaching, to obtain a slurry B; (3) evaporating and concentrating the slurry B until a mass percentage of water is lower than 8%, to obtain a slurry C; (4) adding concentrated sulfuric acid to the slurry C to obtain a slurry D, then roasting the slurry D at 150-300° C. for 0.5-10 h, and then roasting at 300-600° C. for 0.5-8 h, to obtain the roasted carbon; and calcining the roasted carbon at a high temperature, to obtain the purified carbon, or mixing the roasted carbon with a leaching agent, and performing leaching, filtering, and washing, to obtain the purified carbon.

Method and apparatus for producing electrolytic aluminum foil

The method for producing an electrolytic aluminum foil of the present disclosure is a method for producing an electrolytic aluminum foil, the method including supplying an electrolytic solution in an electrolytic cell provided with a diaphragm between an anode and a cathode and depositing an aluminum foil on a surface of the cathode by electrolysis, wherein the diaphragm is made of aluminum having a purity of 85.0% or more and has a plurality of pores having an average pore diameter of 100 to 1000 μm.

Method and apparatus for producing electrolytic aluminum foil

The method for producing an electrolytic aluminum foil of the present disclosure is a method for producing an electrolytic aluminum foil, the method including supplying an electrolytic solution in an electrolytic cell provided with a diaphragm between an anode and a cathode and depositing an aluminum foil on a surface of the cathode by electrolysis, wherein the diaphragm is made of aluminum having a purity of 85.0% or more and has a plurality of pores having an average pore diameter of 100 to 1000 μm.

Systems and methods for molten oxide electrolysis

Metallurgical assemblies and systems according to the present technology may include a refractory vessel including sides and a base. The base may define a plurality of apertures centrally located within the base. The sides and the base may at least partially define an interior volume of the refractory vessel. The assemblies may include a lid removably coupled with the refractory vessel and configured to form a seal with the refractory vessel. The lid may define a plurality of apertures through the lid. The assemblies may also include a current collector proximate the base of the refractory vessel. The current collector may include conductive extensions positioned within the plurality of apertures centrally located within the base.

Systems and methods for molten oxide electrolysis

Metallurgical assemblies and systems according to the present technology may include a refractory vessel including sides and a base. The base may define a plurality of apertures centrally located within the base. The sides and the base may at least partially define an interior volume of the refractory vessel. The assemblies may include a lid removably coupled with the refractory vessel and configured to form a seal with the refractory vessel. The lid may define a plurality of apertures through the lid. The assemblies may also include a current collector proximate the base of the refractory vessel. The current collector may include conductive extensions positioned within the plurality of apertures centrally located within the base.

Electrode configurations for electrolytic cells and related methods
11585003 · 2023-02-21 · ·

An electrolytic cell for producing aluminum metal is disclosed. The electrolytic cell comprises at least one anode module having a plurality of anodes and being supported above a corresponding at least one cathode module having a plurality of cathodes, the at least one anode module being supported by a positioning apparatus configured to move inside the cell for selectively positioning the plurality of anodes within the electrolytic cell relative to adjacent cathodes in order to adjust an anode-cathode distance (ACD) and/or an anode-cathode overlap (ACO). Preferably, the anodes are inert or oxygen-evolving electrodes for an eco-friendly or “green” production of a metal, such as aluminum (or aluminium).

Electrode configurations for electrolytic cells and related methods
11585003 · 2023-02-21 · ·

An electrolytic cell for producing aluminum metal is disclosed. The electrolytic cell comprises at least one anode module having a plurality of anodes and being supported above a corresponding at least one cathode module having a plurality of cathodes, the at least one anode module being supported by a positioning apparatus configured to move inside the cell for selectively positioning the plurality of anodes within the electrolytic cell relative to adjacent cathodes in order to adjust an anode-cathode distance (ACD) and/or an anode-cathode overlap (ACO). Preferably, the anodes are inert or oxygen-evolving electrodes for an eco-friendly or “green” production of a metal, such as aluminum (or aluminium).