The invented bio-electrical system is a housing-electrode which allows insertion of another electrode for various electrochemical and bio-electrical applications. Together with other invented elements as well as standard components, the system is fully scalable, modular, and allows production and collection of gases under pressure. It can be built in many shapes, such as the embodied tubular shape. The design allows operation on unstable ground, for example on ships. Flow of electrolyte can be regulated and directed in cascaded reactions by opening and closing the compartments of the outer or the inner electrodes using the provided electrode holders. The redox conditions inside the system can be controlled using off-the-shelf power supplies which are controlled using the provided algorithm. Gas collection can be regulated based on the level of liquid inside the system using the provided float switches or conductivity probes even as the system is moving or operated under zero-gravity conditions.

Disclosed herein are systems and methods for obtaining efficient aluminum smelters. More specifically disclosed herein is a method comprising: applying an alternating current (AC) comprising an oscillatory current waveform to an electrolytic cell comprising an electrolyte for a first predetermined time, wherein waveform comprises an amplitude, frequency and/or phase that are predetermined to stabilize the electrolytic cell such that substantially no change in a current oscillation is observed in the electrolyte during electrolysis. Also disclosed herein is a system comprising an electrolytic cell, direct current and alternating current sources. The disclosed electrolytic cell exhibits substantially no change in oscillations present in the molten salt electrolyte over a predetermined period of time when the AC is provided to the electrolytic cell.

Disclosed herein are systems and methods for obtaining efficient aluminum smelters. More specifically disclosed herein is a method comprising: applying an alternating current (AC) comprising an oscillatory current waveform to an electrolytic cell comprising an electrolyte for a first predetermined time, wherein waveform comprises an amplitude, frequency and/or phase that are predetermined to stabilize the electrolytic cell such that substantially no change in a current oscillation is observed in the electrolyte during electrolysis. Also disclosed herein is a system comprising an electrolytic cell, direct current and alternating current sources. The disclosed electrolytic cell exhibits substantially no change in oscillations present in the molten salt electrolyte over a predetermined period of time when the AC is provided to the electrolytic cell.

A method of monitoring an electrolytic cell including detecting information indicative of a thermite reaction, comparing the information indicative of a thermite reaction to a threshold, generating a thermite response signal according to the comparison, and reacting to the thermite response signal by adjusting the operation of the electrolytic cell.

A method of monitoring an electrolytic cell including detecting information indicative of a thermite reaction, comparing the information indicative of a thermite reaction to a threshold, generating a thermite response signal according to the comparison, and reacting to the thermite response signal by adjusting the operation of the electrolytic cell.

A method for optimizing stability in an electrolysis cell of the Hall-Héroult type where the cell has suspended prebaked anodes and a cathode panel. The panel comprises several cathode blocks or cathode block sections. A metal pad and an electrolytic bath are located between said anodes and the cathode panel. The force field acting on the metal pad is calculated and monitored in a computer based model of the cell, whereby the local current paths and correspondingly the local forces in the metal above the cathode panel are modified by influencing selectively the current distribution in individual cathode blocks or block sections in the computer based model. At least one modification is implemented in the cell. The invention also relates to a correspondingly modified cell.

A method for optimizing stability in an electrolysis cell of the Hall-Héroult type where the cell has suspended prebaked anodes and a cathode panel. The panel comprises several cathode blocks or cathode block sections. A metal pad and an electrolytic bath are located between said anodes and the cathode panel. The force field acting on the metal pad is calculated and monitored in a computer based model of the cell, whereby the local current paths and correspondingly the local forces in the metal above the cathode panel are modified by influencing selectively the current distribution in individual cathode blocks or block sections in the computer based model. At least one modification is implemented in the cell. The invention also relates to a correspondingly modified cell.

It is disclosed a system and process for starting up an electrolytic cell. The system and process are particularly adapted for preheating an electrolytic cell or pot having cathodes before installing preheated anodes in the cell, for the production of a metal (e.g. aluminum). The system comprises one or more electrical heaters installed in the cell in place of the anode assemblies and can be used with a dry bath or a liquid melted bath (e.g. cryolite). The cell is preferably preheated by as many cell preheaters as there are anode assemblies. The cell preheater is preferably powered by current available in the pot's busbar. The invention is environmentally friendly as being preferably adapted for preheating a cell working with inert or oxygen-evolving anodes. Furthermore, the starting up process allows optimizing/reducing the time necessary for starting up the electrolytic cell, while securing the materials located inside the cell.

It is disclosed a system and process for starting up an electrolytic cell. The system and process are particularly adapted for preheating an electrolytic cell or pot having cathodes before installing preheated anodes in the cell, for the production of a metal (e.g. aluminum). The system comprises one or more electrical heaters installed in the cell in place of the anode assemblies and can be used with a dry bath or a liquid melted bath (e.g. cryolite). The cell is preferably preheated by as many cell preheaters as there are anode assemblies. The cell preheater is preferably powered by current available in the pot's busbar. The invention is environmentally friendly as being preferably adapted for preheating a cell working with inert or oxygen-evolving anodes. Furthermore, the starting up process allows optimizing/reducing the time necessary for starting up the electrolytic cell, while securing the materials located inside the cell.

A system is provided including an electrolysis cell configured to retain a molten electrolyte bath, the bath including at least one bath component, the electrolysis cell including: a bottom, and a sidewall consisting essentially of the at least one bath component; and a feeder system, configured to provide a feed material including the least one bath component to the molten electrolyte bath such that the at least one bath component is within 2% of saturation, wherein, via the feed material, the sidewall is stable in the molten electrolyte bath.